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 Repraps and DIY 3D Printing!, Open source hardware~

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izzudinhafiz
post Mar 28 2016, 12:11 PM

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QUOTE(Drian @ Mar 28 2016, 12:02 PM)
Your steps/mm seems off.

if your using 2mm lead, 1.8 degree stepper

it should be

1/16 ustep, 1600s/mm
1/32 ustep, 3200s/mm
1/8  ustep,  800s/mm
even if you are using 1mm lead , the 5086 steps/mm seems a little bit off.
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nono he using 8mm threaded rod. which is 1.25mm pitch. 5120 is the nominal s/mm.
Drian
post Mar 28 2016, 12:23 PM

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QUOTE(izzudinhafiz @ Mar 28 2016, 12:11 PM)
nono he using 8mm threaded rod. which is 1.25mm pitch. 5120 is the nominal s/mm.
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yup your value is right.


Drian
post Mar 28 2016, 12:32 PM

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So over the weekend my Z axis motor bracket cracked and failed. So the problem is I can't print a new one until I get my existing bracket fixed, so I had no choice but to use epoxy glue to glue it together to print the replacement.
Attached Image
Attached Image

The epoxy glue process isn't perfect and the bracket no longer is 90 degree to the frame.
That caused some wobble in the Z axis and it caused the Z banding that you see in the picture.
This is the first time I've seen it.

Attached Image


So if you see Z banding, check your screw, alignment, wobbling, crack in Z axis mount etc to see whether it is the problem.


Prosperer
post Mar 28 2016, 12:32 PM

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So i use izzudinhafiz value and get 9.8 when i print 15x15x10 cube and i adjust it and get actually 10mm on the z height with this is my current value 5278s/mm

can anyone explain why my value before i change just now and my value after i change right now is still gave the same z height?
Prosperer
post Mar 28 2016, 12:41 PM

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my mount seem ok because it acrylic and if it crack i can see it clearly, and i just allign the stepper motor lead and threaded rods last week and it seem fix a little of my banding problem and after i tighten my extruder screw the banding almost gone and right now i still figure out why it only happened on the area that i show on the pictures that i attach on few post back.

Is it consider to be banding or something else, i think i didnt has wobble problem on my printer cause i dont know how many calibration cube i print these past days and didnt see any wobble on any of them
Drian
post Mar 28 2016, 12:56 PM

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QUOTE(Prosperer @ Mar 28 2016, 12:32 PM)
So i use izzudinhafiz value and get 9.8 when i print 15x15x10 cube and i adjust it and get actually 10mm on the z height with this is my current value 5278s/mm

can anyone explain why my value before i change just now and my value after i change right now is still gave the same z height?
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errors in layer height extrusion + errors/tolerance in screw pitch + errors/tolerance in nut + bed height error/tolerance + backlash error/tolerance + microstepping error/tolerance. It adds up.

The problem with calibrating it like this is that the errors might be different for different heights.

what if you print 10mm you get 9.8mm and if you print 30mm you get 29.7mm. Notice that the error is not linear.
So if you compensate for 1 you might make another height overcompensated for example.

Also you also make your layer height no longer multiples of the stepper motor core resolution.


izzudinhafiz
post Mar 28 2016, 03:23 PM

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QUOTE(Prosperer @ Mar 28 2016, 12:32 PM)
So i use izzudinhafiz value and get 9.8 when i print 15x15x10 cube and i adjust it and get actually 10mm on the z height with this is my current value 5278s/mm

can anyone explain why my value before i change just now and my value after i change right now is still gave the same z height?
*
can you print a shape that has multiple height step? Like a staircase. Check the height for each level.

http://3.bp.blogspot.com/-wAVXLAcqFQA/UaGH...00/DSCN2810.JPG

We're looking for systematic error to fix. random error caused by poor tolerance is out of our hand. thumbsup.gif
altan
post Mar 28 2016, 03:42 PM

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QUOTE(Prosperer @ Mar 28 2016, 12:32 PM)
So i use izzudinhafiz value and get 9.8 when i print 15x15x10 cube and i adjust it and get actually 10mm on the z height with this is my current value 5278s/mm

can anyone explain why my value before i change just now and my value after i change right now is still gave the same z height?
*
I think the best solution is to change out your threaded rods with proper lead nuts and lead screws if you want to improve overall accuracy.

Threaded rods are not designed to allow smooth moment and they tend to wear against the threaded nuts each time there is movement. They are designed to lock in place and prevent any loosening.

Lead screws on the other hand are designed to move freely and have higher quality standards.
izzudinhafiz
post Mar 28 2016, 05:15 PM

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QUOTE(altan @ Mar 28 2016, 03:42 PM)
I think the best solution is to change out your threaded rods with proper lead nuts and lead screws if you want to improve overall accuracy.

Threaded rods are not designed to allow smooth moment and they tend to wear against the threaded nuts each time there is movement. They are designed to lock in place and prevent any loosening.

Lead screws on the other hand are designed to move freely and have higher quality standards.
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Heh. they're not as cheap tho. I've gotten pretty good accuracy with my threaded rod + Anti-backlash nut. but i do second the high wear. I change the nut every few hundred hours of printing
Prosperer
post Mar 28 2016, 06:44 PM

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QUOTE(izzudinhafiz @ Mar 28 2016, 03:23 PM)
can you print a shape that has multiple height step? Like a staircase. Check the height for each level.

http://3.bp.blogspot.com/-wAVXLAcqFQA/UaGH...00/DSCN2810.JPG

We're looking for systematic error to fix. random error caused by poor tolerance is out of our hand. thumbsup.gif
*
So here is my final value after printing this 5mm calibration step 5113.49s/mm

first step = 5mm
second step = 10mm
third step =15.1mm
forth step = 20mm
fifth step 25mm

the way i measure is like this, press the caliper hard enough again the model and release to check the measurement so all the measurement is like above result
Prosperer
post Mar 28 2016, 06:50 PM

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This is what im using for anti z wobble and backlash

user posted image
altan
post Mar 28 2016, 07:47 PM

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QUOTE(izzudinhafiz @ Mar 28 2016, 05:15 PM)
Heh. they're not as cheap tho. I've gotten pretty good accuracy with my threaded rod + Anti-backlash nut. but i do second the high wear. I change the nut every few hundred hours of printing
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That's is a lot of nuts to change sweat.gif

If not mistaken, I bought mine for about RM 25 per 30cm leads so to me it's quite reasonably priced. I got them through another person who ordered from china.

QUOTE(Prosperer @ Mar 28 2016, 06:50 PM)
This is what im using for anti z wobble and backlash

user posted image
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Looks like the Z-axis bracket is quite thin. Have you observe any flexing on the bracket each time there is a change in height?

This post has been edited by altan: Mar 28 2016, 07:47 PM
Prosperer
post Mar 28 2016, 07:53 PM

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QUOTE(altan @ Mar 28 2016, 07:47 PM)
That's is a lot of nuts to change sweat.gif

If not mistaken, I bought mine for about RM 25 per 30cm leads so to me it's quite reasonably priced. I got them through another person who ordered from china.
Looks like the Z-axis bracket is quite thin. Have you observe any flexing on the bracket each time there is a change in height?
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which bracket do you mean hmm.gif
izzudinhafiz
post Mar 29 2016, 01:58 PM

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QUOTE(Prosperer @ Mar 28 2016, 06:44 PM)
So here is my final value after printing this 5mm calibration step 5113.49s/mm

first step = 5mm
second step = 10mm
third step =15.1mm
forth step = 20mm
fifth step 25mm

the way i measure is like this, press the caliper hard enough again the model and release to check the measurement so all the measurement is like above result
*
hmm. your printer is printing correctly for 4/5 heights. 2 on the lowest one and 2 of the highest ones. nothing much wrong with z-axis. hmm.gif

altan is referring to your motor mounts for the z-axis.

the anti backlash system is similar to mine biggrin.gif
altan
post Mar 29 2016, 02:05 PM

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QUOTE(Prosperer @ Mar 28 2016, 07:53 PM)
which bracket do you mean hmm.gif
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QUOTE(izzudinhafiz @ Mar 29 2016, 01:58 PM)
hmm. your printer is printing correctly for 4/5 heights. 2 on the lowest one and 2 of the highest ones. nothing much wrong with z-axis.  hmm.gif

altan is referring to your motor mounts for the z-axis.

the anti backlash system is similar to mine  biggrin.gif
*
Sorry for the late reply, it's the top part that the anti backlash nuts are pressed against. Also, check the motor mounts for flexing too...
Prosperer
post Mar 29 2016, 02:08 PM

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QUOTE(izzudinhafiz @ Mar 29 2016, 01:58 PM)
hmm. your printer is printing correctly for 4/5 heights. 2 on the lowest one and 2 of the highest ones. nothing much wrong with z-axis.  hmm.gif

altan is referring to your motor mounts for the z-axis.

the anti backlash system is similar to mine  biggrin.gif
*
Oh ok, it 8mm thick acrylic and i didnt see any movement on it when z axis go high or low.

So i ask similar question on reprap forum and someone answer maybe it cause by slicer setting
Prosperer
post Mar 29 2016, 02:11 PM

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QUOTE(altan @ Mar 29 2016, 02:05 PM)
Sorry for the late reply, it's the top part that the anti backlash nuts are pressed against. Also, check the motor mounts for flexing too...
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doh.gif i didnt noticed any flex on the mount, maybe i should design new one
izzudinhafiz
post Mar 29 2016, 02:24 PM

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QUOTE(Prosperer @ Mar 29 2016, 02:08 PM)
Oh ok, it 8mm thick acrylic and i didnt see any movement on it when z axis go high or low.

So i ask similar question on reprap forum and someone answer maybe it cause by slicer setting
*
where do you get the springs? i've been trying to find spring shops
Prosperer
post Mar 29 2016, 02:45 PM

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QUOTE(izzudinhafiz @ Mar 29 2016, 02:24 PM)
where do you get the springs? i've been trying to find spring shops
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sweat.gif i found the spring inside my tools box and can't remember where i got them and i sure i never buy a spring before biggrin.gif
Prosperer
post Mar 29 2016, 03:43 PM

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brows.gif just order more stuff that i need for my next build just now on aliexpress with the point i collect in this past week i got $8 discount blush.gif aliexpress got anniversary sale right now

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