QUOTE(frontierzone @ Oct 3 2024, 07:25 PM)
Albert B, thanks for that illustration.
Alright, first 1 you pointed is the possibility the choke not disengage (stuck in cold mode). I did drive it until its hot and the problem replicated, and upon parking I checked the chock "ear" the one that looks like inverted /_ it does not seem stuck to cold as I can see it sort of rest fully to the end (pushed backward to firewall direction and not forward). The throttle link "ear" is also rested and not stuck or jam. So I guess it might rule out that possibility.
The next is the internals of the carb which I really have no idea how to diagnose according to your description it seems a bit complicated maybe a carb clearner from Mr DIY might offer some help? Or might be a certain vaccuum tube is leaking or somehow disconnected? I do not have ideas how many vacuum hoses there are.
This is how I usually encounter the issue. There is a straight road that I can go till 5th gear but I have to make a turn into my housing estate. So I will usually brake while in 5th gear until it sort of juddering and bring the gear to neutral (then downshift) that is when the RPM for slow idle (non A/C) will stuck high. I usually turn the A/C temp dial to off and basic fan mode, some 5 minutes before destination which mean I will be running on the slow idle upon nearing destination. I do discover that on a few occasions, I have dieseling effect too when shut off the engine after this occurrences.
I do wonder about this UFO thing that controls the A/C fast idle. FICD or vacuum actuator for fast idle. No idea how it operate. But might it be that the FICD is malfunctioning and stuck at fast idle mode despite A/C compressor has been turned off?
As said before, my slow idle RPM returns to normal when I do a fresh drive the next day or later in the day when engine is cold or rested. While tinkering on the slow Idle RPM screw I had tried to unscew it all the way out until not touching the metal but unfortunately this will not work as the engine will die when foot is not depressing the accelerator pedal. So normal times before the slow Idle rpm goes abnormal, I turned it to around 700 or 800 rpm having warmed up the engine. Unfortunately nothing can bring the slow idle rpm down once the abnormality happens.
Regarding the air-cond fast idle actuator, below is photo showing the actuator (UFO), tubes and electromagnetic switch. The actuator is powered by the vacuum taken from the manifold of cylinder #3 and controlled by the electromagnetic (solenoid) switch which is connected to the circuitry for air-cond such as temperature sensor, receiver drier etc. I have seen mechanics testing the actuator by unplugging the connection at the receiver drier.
For the carb cleaner, it can clean the accessible passages but not the internal air passages, the jets etc because these are deep inside the carburettor body. However, you can give it a try, maybe it might catch something.
The power and breaker jets are inside the compensator/auto-choke assembly and according to a Russian website these have to be drilled out which means probably destroying them.
By the way, new carburettor is around RM500+ but is not OEM, so whether it works like OEM is unknown. A used one is around RM100 - 200. Many years ago, the compensator autochoke assembly is available but seems not anymore. Or maybe like
empire said, let a mechanic do a complete overhaul.
For now, you can try the following :
Take snapshots of the following
1) autochoke, cam position (ie driver side of the carburettor}
2) air-cond actuator (ie passenger side)
3) suction piston just below the air filter
for i) Cold engine, ii) hot engine when idle is normal, iii) when idle is stuck at high rpm
Then we can make comparisons to see if there are any clues.
There are other systems like EGR, PCV but I doubt these caused the high idle problem.
This post has been edited by Albert B: Oct 5 2024, 02:26 PM Attached thumbnail(s)