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 Basic Intake and Exhaust Modification Guide, for normal aspirated cars v1.0

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upontheriversky
post Oct 18 2011, 10:25 PM

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QUOTE(kokhing520 @ Oct 18 2011, 02:32 AM)
can u share your straight flow full setup ?
u manual or auto??
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3-2-1, 1.5" piping, bullet and straight flow muffler, mine is a manual


QUOTE(luqmanz @ Oct 18 2011, 11:48 AM)
I'm using the formula ...  n*L = (speed of sound) * (degree difference btween Exh open and Intake Open) / 6 / RPM

n = 2,4,6,8,10,12,14   

L = chosen length ...
When we change the n .. we get different RPM ...

n = 2  means    one-round-trip          (from manifold -> collector -> manifold)
n=4    means    2-round-trip

etc...

Example ...

L = 1.143 meter  (45 inch) ...

and RPM = 3700  ...  n = 8  ... the pressure wave made 4 round-trips before arriving at the the manifold during intake open.
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got it smile.gif


QUOTE(edison_84 @ Oct 18 2011, 05:23 PM)
Change to aftermarket midbox between new muffler and 4-2-1, pipe diameter also around 0.2mm bigger than original exhaust pipe.
Yup, more power at higher rpm and easier to rev up to 5k-6k rpm.
Can I add bullet after midbox? My friend complain exhaust sound too loud, she don't like it.
*
ok getting more power at higher rpm is consistent with ur current straight flow, that is the trade off of exhaust mod, u gain in one end, and u lose on the other, for ur case, power only felt boosted at 3.2k instead of 2.8k but ur higher end power is more.

do u like the power u have now in higher rpm? or u like the setup but wish the starting boost stays about the same rpm as before? or anything else that u want to improve?

u will feel higher boost with bigger pipe diameter midbox but since noise is an issue, if got space why not install another midbox right after the first one? the bigger the pipe diameter the better but if scared too noisy then keep to same diameter on what u have now but the potential would be limited. it muffles better than bullet and if the 2 midboxes are close enough to each other it would form a bigger termination box than what u have now and thats good for power overall, but some exhaust shop would refuse to do this, i think it would work.


edison_84
post Oct 19 2011, 12:15 AM

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QUOTE(upontheriversky @ Oct 18 2011, 10:25 PM)
do u like the power u have now in higher rpm? or u like the setup but wish the starting boost stays about the same rpm as before? or anything else that u want to improve?
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Compare to current setup (4-2-1 header, aftermarket midbox and new muffler), I prefer old setup (4-2-1 header, aftermarket midbox and default muffler), cause 90% i drive at city area. Seldom I rev 5k rpm and above

For bold part, how to do it?

This coming Thursday when go to exhaust shop, will ask them measure downpipe length and try this method
QUOTE
general rule for collector length:

18" - 24" for higher rev range (6k-7k peak), longer 30" - 40" for lower rev range (3k-4k peak) and if u wish to tune it further down slight higher than stock exhaust, use as long as 50"



QUOTE(upontheriversky @ Oct 18 2011, 10:25 PM)
u will feel higher boost with bigger pipe diameter midbox but since noise is an issue, if got space why not install another midbox right after the first one? the bigger the pipe diameter the better but if scared too noisy then keep to same diameter on what u have now but the potential would be limited. it muffles better than bullet and if the 2 midboxes are close enough to each other it would form a bigger termination box than what u have now and thats good for power overall, but some exhaust shop would refuse to do this, i think it would work.
*
2 midboxes setup, which one give better performance
4-2-1->defaut pipe->midbox->midbox->default pipe->muffler
or
4-2-1->defaut pipe->midbox->default pipe->midbox->default pipe->muffler
or
4-2-1->defaut pipe->midbox->bullet->default pipe->muffler
or
4-2-1->defaut pipe->midbox->default pipe->bullet->default pipe->muffler

Noob question, why exhaust shop refuse to do this?

XionCity
post Oct 19 2011, 03:16 PM

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Hey guys, I had an exhaust setup error problem here...
recently, my car no power...since after i changed my car's exhaust system...(i lost my original stuff after left it at friend's house, he lost it too)

My ride is KIA Forte 1.6L Automatic. Originally 1.6'' piping, and i change it to 2'', while feeling underpowered, i changed it back 1.6''. but problem is, my original center box which came with catalyst converter, is lost, and i can't find it again(unless buy it for cost of RM3k)....i used a mid-box recommend by exhaust shop, ended up feel no increment of power(low to mid-end torque).

Original system 0-100km/h at max 12 secs, now is around 13.5-14 secs......I did like 2 know is there any mid-box that can help providing low to mid-end torque??? So far, i only found out there are 2 types only....twisting mid-box(i m using it now), and straight flow mid-box(minimum of 1.8'' diameter).....do u all know anything type or any other types of mid-box should i use to get bck my low2mid-end torque or better?
low yat 82
post Oct 19 2011, 03:48 PM

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QUOTE(XionCity @ Oct 19 2011, 03:16 PM)
Hey guys, I had an exhaust setup error problem here...
recently, my car no power...since after i changed my car's exhaust system...(i lost my original stuff after left it at friend's house, he lost it too)

My ride is KIA Forte 1.6L Automatic. Originally 1.6'' piping, and i change it to 2'', while feeling underpowered, i changed it back 1.6''. but problem is, my original center box which came with catalyst converter, is lost, and i can't find it again(unless buy it for cost of RM3k)....i used a mid-box recommend by exhaust shop, ended up feel no increment of power(low to mid-end torque).

Original system 0-100km/h at max 12 secs, now is around 13.5-14 secs......I did like 2 know is there any mid-box that can help providing low to mid-end torque??? So far, i only found out there are 2 types only....twisting mid-box(i m using it now), and straight flow mid-box(minimum of 1.8'' diameter).....do u all know anything type or any other types of mid-box should i use to get bck my low2mid-end torque or better?
*
mid box also got swirl type? i thought bullet onli got...lol...

anyway, u do not need swirl type as u alrady change back to 1.6" pipe... imho, d bullet/box shud b put near d ori place to gain bc ur power losses... u can find mfa in auto garage sales.. i think he can help u solve d placement
XionCity
post Oct 19 2011, 03:59 PM

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thx...
wandzul
post Oct 21 2011, 06:23 PM

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Noob question: how to measure collector length? from where to where? mine is 4-2-1
upontheriversky
post Oct 21 2011, 08:27 PM

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from end of extractor to the first bullet or change of pipe area
vr2turbo
post Oct 21 2011, 08:58 PM

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Not until the flexible bellow??
wandzul
post Oct 22 2011, 03:41 PM

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QUOTE(upontheriversky @ Oct 21 2011, 08:27 PM)
from end of extractor to the first bullet or change of pipe area
*
You mean from end of extractor (bolted to engine head there) until change of pipe (after flexi pipe there)?
Thanks for the info.

Would like to improve lower end a bit more than current setup (which got bullet right after pipe change area), so I would just try to move the bullet further back a bit & experiment, right?
upontheriversky
post Oct 23 2011, 11:55 PM

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collector length usually refer to downpipe, point from header merge collector outlet where 4 pipes merge into one until the first bullet.

the flexi is also a change of area but not a significant one

yes, try allow a length of collector pipe minimum of 18" before putting bullet in, the downpipe will improve torque across all rpm, not just the low end. this is a general number though


amir_tengkorak
post Oct 24 2011, 08:52 AM

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My low end torque is baaaaaaaccccckk!!!
I've changed back to previous nenas/flexi pipe. brows.gif

To 4G13 owner,if ur car is stock,don't use 2 inches nenas or piping.suffer wei last few weeks with the 2 inches nenas.. sweat.gif
wei low yat 82,come shah alam.i kasi test.. brows.gif
syafiqariff
post Oct 25 2011, 03:03 AM

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hi guys.. i'm new here anyway
i'm just setup me exhaust system at EXSS WORK last week
myvi 1.3 sxi (manual)
costly rm2300.. really crazy
but i'm totally satisfied with the perfomance

mr sharom advise me to do his way
and it is proven!
it is true pick up & torque is super superb!!!

the problem is the sound is like normal standard myvi as usual
i like the one which sound quite loud.[COLOR=orange]
even though my myvi perfomance now is tip top
but i still want that sound in my exhaust


[color=green]so i'm here to offer u guys who want my exhaust system
i have the receipt 22/10/2011

mr Shahrom useing 1.6" pipe - 2 oval mid box(inlet/outlet 1.6") - 1.6" pipe -
Hotbits chambered muffler located beside the fuel tank - 1.6" pipe to the back



but i only want to sell the Hotbits chambered muffler located beside the fuel tank - 1.6" pipe to the back
price rm600.. negotiable[COLOR=red]

you will not get this price with mr shahrom hehe..
can test my car first if u guys want.
014-7117172[COLOR=blue]

This post has been edited by syafiqariff: Oct 25 2011, 03:08 AM
low yat 82
post Oct 25 2011, 08:57 AM

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QUOTE(amir_tengkorak @ Oct 24 2011, 08:52 AM)
My low end torque is baaaaaaaccccckk!!!
I've changed back to previous nenas/flexi pipe. brows.gif

To 4G13 owner,if ur car is stock,don't use 2 inches nenas or piping.suffer wei last few weeks with the 2 inches nenas.. sweat.gif
wei low yat 82,come shah alam.i kasi test.. brows.gif
*
hehe! thanks for d experiment yo... but i dunno my flexi pipe size though... y shah alam a? u not stay at kelana jaya ka?

m havin dilemma wit my torque curve la.. how come shape like sheet 1 a... bcoz afr or wat a?zzzz

Attached Image
from my analysis, it seems m havin problem wit 4k rpm..

n from d calculation i did for my engine,in terms of wave / pressure analysis,

d stock intake ruuner length is maximise for around 4k rpm wit 3rd Harmonic, means cant sqeeze anymore

d exhaust currently tune for 3k rpm, guess i can tune this part for better mid range torque... mayb tune for 4k rpm.. hmm.gif

d piping currently at stock 1.5"... tuned for 3k rpm.. guess i increase d size to 1.6-1.65" to tune better power at 4k rpm range...

not sure shud i tune for max torque instead as its quite far away at 5k rpm....let me noe wat u guys think of...


QUOTE(syafiqariff @ Oct 25 2011, 03:03 AM)
hi guys.. i'm new here anyway
i'm just setup me exhaust system at EXSS WORK last week
myvi 1.3 sxi (manual)
costly rm2300.. really crazy
but i'm totally satisfied with the perfomance

mr sharom advise me to do his way
and it is proven!
it is true pick up & torque is super superb!!!

the problem is the sound is like normal standard myvi as usual
i like the one which sound quite loud.[COLOR=orange]
even though my myvi perfomance now is tip top
but i still want that sound in my exhaust
[color=green]so i'm here to offer u guys who want my exhaust system
i have the receipt 22/10/2011

mr Shahrom useing 1.6" pipe - 2 oval mid box(inlet/outlet 1.6") - 1.6" pipe -
Hotbits chambered muffler located beside the fuel tank - 1.6" pipe to the back

but i only want to sell the Hotbits chambered muffler located beside the fuel tank - 1.6" pipe to the back
price rm600.. negotiable[COLOR=red]

you will not get this price with mr shahrom hehe..
can test my car first if u guys want.
014-7117172[COLOR=blue]
*
lol..nice stuff... exss work i saw their facebook b4. they use wave pressure tuning..but d price r....
amir_tengkorak
post Oct 25 2011, 09:39 AM

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QUOTE(low yat 82 @ Oct 25 2011, 08:57 AM)
hehe! thanks for d experiment yo... but i dunno my flexi pipe size though... y shah alam a? u not stay at kelana jaya ka?
I'm from shah alam la dei.. smile.gif

To all who want to tembak me and say flexi pipe size doesn't matter,go ahead try to change to big size.
Even exhaust shop tembak me and say that flexi pipe doesn't matter.
But then after i explain my problem,then only they started to "oh ya la maybe got difference"
F**k la..off course got difference..if u compare the inner size of a small and big flexi pipe,big difference la..
Front portion of exhaust system pulak tu..haiz..
If anyone here want to tembak me,hold on..chill..
Go to exhaust shop,buy a flexi pipe that is bigger than ur current flexi pipe and install it.
Use it 1 month see u can tahan or not the almost no low end power..hahahaha

low yat 82
post Oct 25 2011, 10:07 AM

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QUOTE(amir_tengkorak @ Oct 25 2011, 09:39 AM)
I'm from shah alam la dei..  smile.gif

To all who want to tembak me and say flexi pipe size doesn't matter,go ahead try to change to big size.
Even exhaust shop tembak me and say that flexi pipe doesn't matter.
But then after i explain my problem,then only they started to "oh ya la maybe got difference"
F**k la..off course got difference..if u compare the inner size of a small and big flexi pipe,big difference la..
Front portion of exhaust system pulak tu..haiz..
If anyone here want to tembak me,hold on..chill..
Go to exhaust shop,buy a flexi pipe that is bigger than ur current flexi pipe and install it.
Use it 1 month see u can tahan or not the almost no low end power..hahahaha
*
haha... u taiko ma.. they too bz sellin exhaust forgot ab d importance of flexi pipe.

i guess when u say really got different means can feel.. dunno mine wat size..goona see it when change piping..
shah alam where? not free la... goin to langkawi on this thursday..huhu... comin back on 29th... means cant join u guys for dinner doh.gif
amir_tengkorak
post Oct 25 2011, 10:16 AM

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QUOTE(low yat 82 @ Oct 25 2011, 10:07 AM)
haha... u taiko ma.. they too bz sellin exhaust forgot ab d importance of flexi pipe.

i guess when u say really got different means can feel.. dunno mine wat size..goona see it when change piping..
shah alam where? not free la... goin to langkawi on this thursday..huhu... comin back on 29th... means cant join u guys for dinner  doh.gif
*
Dei what taiko.. dry.gif
Eh u confirm mau tukar piping ah? naissss... brows.gif
Langkawi apa bikin? come la the 4G1series dinner..got lots of straight road there to test..hehehehehe
low yat 82
post Oct 25 2011, 10:37 AM

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QUOTE(amir_tengkorak @ Oct 25 2011, 10:16 AM)
Dei what taiko.. dry.gif
Eh u confirm mau tukar piping ah? naissss... brows.gif
Langkawi apa bikin? come la the 4G1series dinner..got lots of straight road there to test..hehehehehe
*
ya... confirm... increase to 1.6"-1.65" (internal shud b 1.5x) dun wan too big la.. later low end reduce alot..cannot la.. coz 95% i town drive.... >.<"

langkawi las time alreay buy airasia ticket... pergi balik onli rm90 for 2 person... huhu..


amir_tengkorak
post Oct 25 2011, 11:40 AM

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QUOTE(low yat 82 @ Oct 25 2011, 10:37 AM)
ya... confirm... increase to 1.6"-1.65" (internal shud b 1.5x) dun wan too big la.. later low end reduce alot..cannot la.. coz 95% i town drive.... >.<"

langkawi las time alreay buy airasia ticket... pergi balik onli rm90 for 2 person... huhu..
*
Before u tukar,come la test my car first.feel the low end power first..if nice for u,then change la 1.7 inch..
Peekab0o
post Oct 25 2011, 12:36 PM

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QUOTE(amir_tengkorak @ Oct 25 2011, 11:40 AM)
Before u tukar,come la test my car first.feel the low end power first..if nice for u,then change la 1.7 inch..
*
I using 1.7" too ... Orgasam wei brows.gif
low yat 82
post Oct 25 2011, 01:42 PM

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QUOTE(amir_tengkorak @ Oct 25 2011, 11:40 AM)
Before u tukar,come la test my car first.feel the low end power first..if nice for u,then change la 1.7 inch..
*
like dat good also.. i contact u after come bc from langkawi..huhu..

QUOTE(Peekab0o @ Oct 25 2011, 12:36 PM)
I using 1.7" too ... Orgasam wei  brows.gif
*
lol... drool.gif

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