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 DIY (smart, energy efficient) house building, another house from scratch. DIY style.

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ozak
post Jun 4 2014, 09:08 AM

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QUOTE(paskal @ May 17 2014, 01:51 PM)
natural ventilation is indeed considered. together with sun orientation.
sun movement and natural lighting for the proposed design is even simulated in google earth and sketchup to make sure i don't get too much sunlight and heat up the house.

any good idea on how to improve the ventilation? i've posted the wind direction and sun movement before.
user posted image
it is quite small. the HT room is the single biggest room in the house.
for the current funding situation, must make do. can move the master bedroom to another part of the house if should i proceed to extend the house. refer extension plan below.

user posted image
something like this. not in any way final.
but i could add another ~1000 sqft to the house for another RM80-100k. additional 4 more bedrooms and an indoor garden.
in 10 years time, maybe. if necessary.
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Since you built your own house and looking some idea and solution, you can read something from here --> http://www.cooltek.org/

This site is from a British couple who retired here and built their own house in golf course air keroh. He write very detail how to cool down, save energy and other about built a house. Earn many award also.

But he no longer update his website since he pass away suddenly 2yrs ago . sad.gif You can download his report and others to read and follow.
ozak
post Jun 10 2014, 10:24 PM

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QUOTE(paskal @ Jun 10 2014, 10:48 AM)
bought some LED lights and your normal CFL lights to check for their efficiency and light output.
» Click to show Spoiler - click again to hide... «
i don't trust manufacturer specs, especially those from shady brands like these oxyone lights. so bought the ones that my wife really like to do an actual measurement.
the oxyone leds are rated for 18w, compared against phillips 18w, phillips 11w and panasonic 18w.
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It is good to know the actual running watt. Sometime really difficult to believe what they claim. Specially for the LED.

Is this the actual watt for the led light 18w? Or their state spec? What is the lumens ? How is the Amp measure before and after the power supply?
ozak
post Jun 11 2014, 11:18 AM

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QUOTE(paskal @ Jun 10 2014, 11:13 PM)
i've read that them Autoclaved aerated concrete-AAC have some sort of health issue? got a thread before this discussing the aac building material.
searched the net and found there's a sort of lawsuit regarding aac. no idea if the same issue is apparent in malaysia since i've seen a couple of building in my area built using something that resembles an aac block.

there's just the master bedroom wall that's gonna heat up from the evening sun. thinking of adding a sunshading wall later if the heat buildup is too much. quite sceptical of adopting aac after reading about the issues.
it serves as a rough guideline, but the actual light efficacy have to be measured since not all LED have the same efficacy.
manufacturing process, material used, the housing, etc etc all have a direct effect to the light output. i got a friend that's from the industry, worked till senior engineer post at a japanese company manufacturing led solutions before resigning. detailed explanation from him till get earbleed. rclxub.gif

anyway the ROI is just too long. kindda not worth to implement the entire house with LED. at some parts of the house it's more logical and cheaper to use cfl.
roof insulation is integrated. i'm gonna use monier's bubble wrap roof insulation system just after the roof tile, with an air gap of 1-2 inch. that should provide the best possible insulation for the roof.
user posted image
i've came across a study on roof insulation and bubble wrap with an air gap is indeed the best possible way to get the highest heat attenuation. monier have another double layer bubble wrap called super r or something like that. no idea if it's available locally.
the current quotation is for the monier roof with bubble wrap insulation and air gap.

must consider roof insulation since electricity costs isn't coming down. after all, the difference isn't by much. i'm even considering of adding another bubble wrap layer (or a few more layer) laid on top of the plaster ceiling to further attenuate heat transfer from above. only problem is the FIRE HAZARD haha. tongue.gif

to improve ventilation inside the roof structure, i'm gonna use these ceiling panels for the outside:
user posted image
user posted image

i actually have this:
user posted image
so i visit friend's house, other peoples house, house in construction and measured their ceiling temperature. haha
some using high roof, low roof, metal deck, metal deck with insulation, asbestos ceiling, plaster ceiling, low pitch, high pitch, no ceiling, roof tile, etc etc.
with this little device it's all scientific and require no guesstimation tongue.gif

it's quite late. till next time.
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Maybe you have to create a vent hole up for the hot air to escape. The bubble wrap seem like wrap the whole top roof without giving any hot air to vent out. The ceiling panel is good for cool air in.

For the ceiling, it is best to use thick rockwool or Cellulose. This are fire retardant material. Any thin material doesn't help.
ozak
post Jun 16 2014, 10:46 AM

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QUOTE(paskal @ Jun 15 2014, 05:00 PM)
remember this small led lights?
supposed to be 9w (3 led) and 12w (4 led), epistar chip.
user posted image

actual measurements.
9w:
» Click to show Spoiler - click again to hide... «

12w:
» Click to show Spoiler - click again to hide... «

which makes the efficiency of the 9w at 42.5% and the 12w efficiency at 46.5%
not the led efficacy mind you, but the DC conversion efficiency.

it's freaking low. waste of electricity.
even if the epistar is capable of 100lm/w, the dc conversion efficiency pulled it down. say you get 300 lumen from the 6.56w ac input, the lumen per watt is only 45.73 lm/w.
for the 4 led chip, say you get 400 lumen from 8.64w ac input, the actual output would only be 46.3 lumen/w

lower than even the cheap 11w phillips CFL that i have which is rated for 54 lumen/watt.

install LED to save energy huh?
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Thanks for your testing. Your testing do have similar patent to what I have test 2yrs ago.

I run a simple test on the famous CREE ecosmart led. https://forum.lowyat.net/topic/1481183/+560

Than lux check last yrs. https://forum.lowyat.net/topic/2872552/+20

I give 2yrs of testing for reliable. Time have pass fast. The LED still run without any problem. But haven't check the Lux reading got any output reduce. Will conduct the test when have the time. I have more confident on this product now. And probably looking at how to import more and modify it to be efficient running.

ozak
post Jun 16 2014, 03:51 PM

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QUOTE(paskal @ Jun 16 2014, 11:43 AM)
to improve the efficiency, we could bypass the led driver like what you did and run them purely on DC using a high efficiency SMPS power supply. that should pump the conversion efficiency to over 80%. downside is there's no current limit and we're limiting the light output that we could extract from the led using this method.

or replace the led driver with better drivers from mean well. they have some pretty high quality drivers which is rated for upwards of 80% efficiency. from experience working with their SMPS, their products are pretty high quality rivalling those expensive unit. and their rated spec is pretty much spot on without any bloated artificial number.
i've opened quite a number of (expensive) equipment and not surprised to see the power supply from mean well in them. downside is that the choices is pretty limited. there's no peculiar current limit like 600mA, 125mA, 480mA and the such.
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From the testing and the actual reading, pretty much that the LED can save energy. Provided the power supply(driver) is efficient. I run this test everyday for 8hr+ for 2yrs. And with a good driver, it can sum out,

1) 8hr x 2yrs = 6000hr average to date. That is already over the CFL rating at 8000hr with 4hr running everyday.
2) With the 6W consume, it only consume 1.5kwh/mth. For 2yrs, it only consume 35kwh or RM8 bill.

But ROI is long. Probably take about 5-6yrs equal to CFL ROI. Provided the LED doesn't blow up and TNB rate keep increase.

If the whole house or certain area is light with LED, what is the best setup? My initial plan is to have 1 driver for several led. Takeout the crap driver and run direct from the main driver. A 100W driver probably can drive 12pcs of led (6w). That should give,

1) max efficient.
2) reduce the break down,
3) less heat
4) cheaper cost.

I know this mean well brand but never use before. Selling a lot in local electrical shop. But mostly I m using Omron, TDK, idec or nemic lamda. Given Omron is my favour. Max average Efficiency is 86% while you can go for 3P which can drive till 91% efficiency.
ozak
post Jun 21 2014, 08:23 AM

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QUOTE(paskal @ Jun 17 2014, 10:14 PM)
read below your posts and finally understood when you typed 6w. you corroborate my findings. the AC-DC converter that the LED lights are using have pretty low efficiency. surprising really, because yours are from CREE themselves.
ROI using the default led driver is just too long for me. i never believe electronics will last more than a couple of years, especially switching circuits. 5-6 years is just too long.

tho LEDs have a few important advantages that CFL could never provide. most important for me is:
1) heat dissipation to the backside of the case, which is to the ceiling.
2) can be powered by DC power using backup battery in case power failure.

best setup IMO is to isolate the DC conversion and current limit (led driver). use a high efficiency SMPS to convert to DC, then use a separate current limiter to drive the LED. you could use multiple LED per driver but there's a few downside.
upside:
- should provide higher efficiency as the current limiter is rated for ~97% efficiency, SMPS rating above 85%.
- cheaper maintenance cost since the smps and current limiter is isolated. replace just the problematic item.
- easily retrofitted to run from battery power for backup lights.
downside:
- switches will be handling DC. arching could destroy the switches in the long term.
- multiple equipment to maintain.

another easier setup is as you explained. using multiple LEDs wired in series to a single driver.
upside:
- cheaper initial cost. cheaper to modify existing wiring.
- easier to maintain. driver could be placed in easy to access area and since the LED itself are hard to spoil it's shorter downtime.
downside:
- higher replacement cost. single high power driver will cost more compared to either smps or current limiter.
- most led driver (integrated driver with smps and current limiter) have higher efficiency if nearly fully loaded. so it's gonna be hard to maintain high efficiency throughout the entire house.

have you considered building your own LED downlights?
i can't seem to find any supplier in ebay or aliexpress selling just the LED downlight case/housing. epistar 1w and 0.5w SMD LEDs are selling quite cheaply on the net. it's gonna be easy to hit 100 lumen/DC watt (or more) if we build the LED ourselves.
pair it with some cheap, high efficiency driver and string a couple of them together, it's gonna hit 90 lumens/watt or more on AC.

anyway for my garden lights, wall lights and flood lights, i'm gonna feed them DC directly (with or without current limiter) and build my own LED string. i've already bought the cases for the garden and wall lights so it's do or die.
*

The plan still at my drawing board. Having a led downlight for the whole house is expensive with the unreliable product. I once ask locally what is the price of the led downlight without the driver. Some show suprise face and some told me no warranty. rclxub.gif





ozak
post Jun 21 2014, 08:36 AM

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QUOTE(paskal @ Jun 17 2014, 10:16 PM)
mind to explain what is 3P? 91% efficiency is quite high.
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It is a 3phase 415vac/240vac SMPS. You can check their SMPS and efficiency at here --> http://www.omron-ap.com.my/products/catego...lies/index.html

SMPS like this Japan product surprising in not expensive. A 24vdc 50watt SMPS efficiency over 80% cost only rm45. Thanks to the crap china product driving their price down. But actual it manufacturing from china also.

For the reliable, 5 yrs is not a problem. Some I see running more than 8yrs. Just don't get their low end product.
ozak
post Jun 21 2014, 08:56 AM

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QUOTE(weikee @ Jun 20 2014, 10:06 AM)
For the fun and mother nature is really good to use the method you mention. But for pocket and practicality is another story. I doubt it will generate any good ROI.

Have you consider Solar -> Battery and Let the battery power the LED in series. This way you have minimal wastage in conversion, and "free" energy from solar. Than again, you have to spend money investing on Battery. I been researching lithium ion battery after Xiaomi selling a good and cheap Powerbank. It actually don't cost much to buy the similar battery Xiaomi using LGABB41865 (universal 18650), maybe RM 5 / unit for low quantity order. 
If you can get the same or higher mAh batter capacity like Xiaomi powerbank using (2600mAh), you get 9.6watt hour per battery. That enough to power one 9watt Led for 45mins (assuming 75% efficiency).

Long I have not work on the power supply, I maybe wrong but I think the 97% efficiency can't be achieve in real world environment with the heat, and component  quality.
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My those outdoor solar light, modify solar decor light are still surprising function well after 2yrs. Some using nicad battery and some is lithium ion. I put it at outdoor with rain and sun abuse. Some run in ON till drain the battery (about 6-7hr) and morning charge again. Some run on motion sensor and morning charge.

But the solar garden light all kong liau. cry.gif the cheapest 1.

I think can consider using solar with battery for non critical light usage. You won't get back your ROI. But it won't burden you monthly bill.
ozak
post Jun 24 2014, 06:03 PM

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QUOTE(paskal @ Jun 22 2014, 05:34 PM)
you mean this right?
user posted image
i've bought some for sampling. another project for another day. a viable source of energy pack for embedded systems.
yes i agree they're worth more than what xiaomi is asking for them. so good that i've bought more than i need and given as gifts to family members. biggrin.gif

have considered solar charging. but the costs are not justifiable. as least for me.
got a friend using them tho, with a 1kw panel powering his led downlights.

he's using your normal lead acid battery. a car battery to be exact. and i'm with him on this. lithium ion cells are expensive and require extensive protection circuit. even charging circuit is quite complicated. the advantage is only for size and energy density where lithium cells stores more energy for the size.

it's better to use lead acid in this case as we have no size and weight constraints. it's reliable, have no problem supplying huge amount of current, robust, no problem with heat, less risk, doesn't require complex monitoring circuit, able to work with unstable charging voltage, and it's cheap. and it doesn't have memory effect.
having previously worked with NiCad & NiMH cell, LiOn and lead acid i really think lead acid is the best for this situation.

the reason why i won't implement it is because of the adoption costs.
it should cost about RM10k for a 1kW panel.
and if my memory serves me right, that 1kw panel should give you around 3kW per day average. 4kw at most. i'm realistic so we're gonna go with 3kw.

N70 battery at RM250 a piece. 12v x 75A = 900W per battery. 3 years working life.
say you're using all 3kW to power all the lights inside the house. realistic as it's gonna cost RM0.90 per night, ~RM30/month to power just the lights.

adoption cost at RM10k (panel) + RM750 for the battery + ~RM250 for the charging circuits, wiring, etc etc.
total RM11k, for a saving of RM30 a month for the lights.
that RM11k / RM30 per month saving = 366 month just to break even.

that's 30 years. just to break even.
not worth it IMO.
Car battery are not mean for solar usage way. It charatistic is to supply high burst amp in short time. But it need to be charge back immediately. It usage cannot be more than 50-60%. Otherwise will be shortlife. Solar do have lead acid battery called deep cycle battery. It design to be use in steady amp supply with more than 50% can be drain. Last 2 yrs asking the GP deep cycle battery price. Cost RM750-850 for a 100A. sweat.gif

Lead acid require maintenance to top up and place outside. Seal lead acid , lithium, NiMH etc don't require maintenance. All this require dedicate charger to maintain the charging. So the battery life can be last longer. Lithium ion is getting popular for solar usage. Probably the price is coming down.

This is the solar battery charger which I brought from state. It have efficiency about 90% more if not mistaken. It program to charge few type battery, maintain and monitoring usage.
user posted image

ozak
post Jun 24 2014, 06:04 PM

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QUOTE(weikee @ Jun 22 2014, 06:34 PM)
Haha, as to date, I brought 10 units of Xiaomi power bank smile.gif
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Walau, brought so many for what? Pasar malam sell? tongue.gif

But this power bank is only 5V only wor. What you want to do with 5Vdc?
ozak
post Jun 25 2014, 09:06 AM

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QUOTE(weikee @ Jun 24 2014, 07:02 PM)
Haha, add another 2 more units, just bought today smile.gif

I referring battery inside,, is 3.6v or was it 3.7v exactly good for led light.
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Depend the length size. The max length can go 3.7v, 3400mah. That can fired up a 1w led for 10hr+.

Those in my solar deco are 3.6v 2200mah. Can run about 6hr+ for a 1w led.

Next to get is solar panel and charger.
ozak
post Jun 25 2014, 10:52 AM

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QUOTE(weikee @ Jun 25 2014, 09:19 AM)
Yeah, and is cheap if buy in bulk. Saw in Alibaba can go down to less than 1USD each. Imagine buy 200 units biggrin.gif

The killing is the panel and inverter.
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Can use or not so cheap? The price is abit suspicious.

I brought this last yrs if not mistaken. Cost RM55/pcs from subang jaya. sweat.gif
user posted image

The panel (12v/10w) and charger cost less than RM200 from local. Not that expensive anymore nowaday. Maybe even more cheaper from ebay or aliexpress.
ozak
post Jun 25 2014, 11:43 AM

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QUOTE(weikee @ Jun 25 2014, 11:15 AM)
Lets use Xiaomi Powerbank as a base to calculate, is selling at RM 36 with circuit + 4 battery 2600mah inside. If i take everything as zero cost except the battery, that make it RM 9 per battery. I don't think Xiaomi selling at lost right? Think they maybe getting it at RM 3-4 per unit.
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Xiaomi buying crazy qty stock. We consumer can't get that price. A simple check at Aliexpress already cost over RM10/pcs.

But getting indirectly from Xiaomi also very good price already.
ozak
post Jun 25 2014, 12:44 PM

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QUOTE(weikee @ Jun 25 2014, 12:13 PM)
Think can get lower, need to buy more lo. Think we are oot already wink.gif
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You want to power your whole house light with this battery? Sapu habis the xiaomi power bank.
ozak
post Jun 26 2014, 10:20 PM

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QUOTE(K for Ketamine @ Jun 25 2014, 07:07 PM)
to make battery to last, need battery optimizer like hybrid (nvr go below 30% & charge up to 70% nvr full) & automated process top-up dehydrated lead acid

with 10000mAh, usable is 3000-4000mAh

base on NiMH can last abt 18months- charge full n drain 10% (battery power flashlight)

maybe consider this Iron Edison

[attachmentid=4028629]
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Walau, so hardcore meh. This single cell battery can cost a bom. sweat.gif think how many battery need in serial to get a 12v? And require space to store.

This setup of course is good. Long life and high amp per battery.
ozak
post Jun 26 2014, 10:22 PM

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QUOTE(paskal @ Jun 26 2014, 08:40 PM)
nice to see so much technical discussion going on. sorry i can't add much since class is just starting.
i don't mind you guys OOT and continue your discussion.
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We hijack your post already. He... tongue.gif
ozak
post Aug 3 2014, 01:30 AM

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QUOTE(paskal @ Aug 2 2014, 09:23 PM)
wife provides the architectural insight, and i provide the engineering standpoint.
i can understand why architect and engineer fight all the time.

been designing things and building them for a few years now, made that much easier with the advent of sketchup.
it's much easier to use compared to autocad (for 3d design/editing in 3d space), much faster result, less hassle, while retaining much of the precision that you get from a cad software.

some of my past projects designed and fully built with the help of sketchup:
» Click to show Spoiler - click again to hide... «

all built with less than 1mm error. the precision is there, provided you could accurately follow the design.
project is documented over in lowyat's home entertainment section and hifi4sale's DIY section.

i freakin love sketchup. because i freckin hate autocad. laugh.gif
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Your space partition look confuse. Seems like a maze. rclxub.gif and I would be get lost inside there. tongue.gif

I not really like sketchup as it difficult to navigate view around. I have to buy a 3d mouse to aid me. Of course autocad is not as attractive as 3d software. But it give better 2d dimensions drawing where builder need it.

I learn that building doesn't require high accuracy. If I follow that high accurate and talk to contractor, I think I will pull my hair and many arguement. biggrin.gif My job require precision accuracy of 20micron. That sometime make my outside life difficult.
ozak
post Aug 3 2014, 01:21 PM

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QUOTE(paskal @ Aug 3 2014, 12:58 PM)
it's not space partition, but internal bracing for the outside walls. it's a subwoofer, a high power at that.
the internal pressure at high output causes the outside walls to flex. so internal bracing is designed to provide more support than is needed, to avoid the flexing issue.

the internal space can't be partitioned as it'll reduce the effective internal area. large opening for the bracing is needed to avoid wind noise when the sub is pressurized.
thus the maze look.
*
Sorry. I mean your house partition wall design. It look like a lot of wall which look like a maze.
ozak
post Aug 3 2014, 10:55 PM

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QUOTE(paskal @ Aug 3 2014, 04:26 PM)
» Click to show Spoiler - click again to hide... «

the house layout is really straight forward. there's not even a pathway or walkway inside the house.
there's no change to the floorplan when we erected the 3D.

we purposely went with a straightforward design to maximize space.
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Seems ok looking from the top view. Will the family area, living hall and dinning area too dark? It surround by the room etc.

Another is the ventilation of the house. The roof it totally seal off and no hot air vent out. Are you planning for whole house aircon?
ozak
post Aug 4 2014, 01:12 PM

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QUOTE(paskal @ Aug 4 2014, 11:26 AM)
no idea if it's gonna be dark. but there's gonna be a large glass opening at the kitchen wall to aid lighting. wife did say that the kitchen area looks like it won't receive much natural lighting as it is. the dry kitchen needs a lot of lighting for cooking.

for family area and living hall i think we're keeping natural light off of those. the house area usually gets too much sun during midday.
When going oversea, I checked their house design. What important to them. Either western (Oz) or Asia (japan). So far what I can check on this country.

First is the living/hall/family area. This must face garden or scenery area. With large open glass door of whatever that you can see through. I sit down and try to feel it from their hall/living/family area. It is really soothing your eye and relax when sitting in there to enjoy the outside view. Even I watching tv or talking in there, the nice view outside keep disturb my eye. biggrin.gif Since your house is surround by the rice field scenery, why not try to use this advantage. The natural light is bright enough for your whole hall.

Than the dining area is close to the kitchen. Probably don't 1 walk that far with the dish. biggrin.gif Than the room. If you want the master bedroom face the scenery/garden, than align to it. But all the room door is away or face away from the hall/kitchen/dining area. For toilet, western will put inside the room while Japanese will put outside.

All are max using natural light for the room/hall. So there is no room or hall is hiding or middle and away from natural light.

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