QUOTE(timothyy @ Dec 3 2009, 09:04 PM)
Your road bike sample is more accurate than your Konek Stinky...
Based on the argument here, stress angle on fork will cause the head to crack = possible.
Stress angle on fork causes middle of the frame to crack = not possible.
No matter how, look at the commercial and manufacturing side of the story.
A 140mm fork will cause a 100mm frame to crack? My personal opinion = No.
If the frame design is so lousily done... you shouldn't use it even for 100mm.
Anyhow, it is only a very personal opinion.
Millions of people in this world are playing around with the fork travel. Do a google search how many complain about fork travel = crack head....
We should get a clear answer.
xc frames are meant to be light. has less gussets and reinforcement welds between head tube and top&down tubes. frames designed for longer travel (not xc frames) have more gussets and welds around the head tube area.
if u look hard enough on the internet, there have been alot of cases of cracked head tubes due to ppl playing around with the fork travel. i know of a few ppl who have had hairline fractures happen to their frames too.
and almost all frame manufacturers state the max travel fork their frame is designed for, if a longer travel fork is used then the frame warranty would be void.
not every1 can afford to replace their frames easily, so my advice to mousepad87 is to not change it. ultimately, the decision is up to him, and whatever consequences are his.

anyways, if the torque is acting in a forward (outward direction), and the down tube is flexy enough to allow head tube movement without cracking itself(which is generally possible, since the down tube is usually butted, thus more flexy), the the bottom of the top tube will undergo tensile (pulling apart) stress, leading to the crack on the stinky. that means the head tube in itself is strong enough, but the stress concentration at other parts in the surrounding area lead to failure.
i wouldnt want to mislead some1 and tell them to go for whatever travel they want, and then something happens to the frame. that would just be irresponsible.