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 LYN Kia Cerato Owners CLub V1, 1.6 : Rm99,888, 2.0 : Rm118,888

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post May 30 2014, 02:27 PM

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Well here's the story so far. I've taken it to the SC to have it checked by the Naza technicians. I mentioned to them these are my complaints:

1) Oil leak (highest priority)
2) Loss of engine power/ Engine struggling and unable to accelerate the car without kicking down the gear
3) Air cond smell
4) Rattling under the steering collumn

For the oil leak, they cleaned up the entire engine of dirt and grime. Checked, can't find the leak. Took it for a high speed spin, still cannot find the leak. Long story short, they could not find the problem and ask me to help them to try and see if it re-occurs.

For problem 2, I test drove with them, and they mentioned they will escalate this issue internally and with KIA Korea.

Items 3 and 4, I didn't really highlight since I was tired and they're clearly baffled and exhausted.

I've spoken to Naza KIA, and I told them, I am fine if they want me to retest again, but not for more than 1 to 2 weeks because it's a real pain driving the car now. It takes forever to overtake. Hence I told them at the end of 2 weeks, even if they can find the problem, I don't want them to fix it. I gave them 2 options:

1) Replace my entire power train (engine and gearbox since this was also having problems)
2) Buy back the car at the current market price plus pay me the extras I put in (leather seat, PPF, tinting)


If not, I will highlight this case to the consumer court for selling substandard/defective products to the consumer.



On another note. I was the guy who posted that TSB photo. It affects some cars, but basically they will drain the brake fluid and put in new one. They have done it on my car and the brake feels crisp/better now. Suggest if your VIN falls under it, best to get it done.

From this experience, the only good thing is that I can see Naza has some really good, experienced and kind people in there having dealt with the 2 technicians. Their willingness to help look into my matter is the only reason why I told the care line I am willing to test the car for a while more because I want to help them find the problem and maybe it will benefit others as well.




QUOTE(mango27 @ May 29 2014, 02:45 AM)
bro perror, hows your oil leak issue going? the oil leak is from the engine?

in the FB page i see there are someone posted a Bulletin from Kia stating some batch of cerato having brake fluid leak
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This post has been edited by perror: May 30 2014, 02:29 PM
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post May 30 2014, 03:49 PM

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Another update to my issue. The technician called me back and told me issue no,1 we will monitor for 1 week and he will arrange for us to inspect it together at a SC.

Issue no.2, loss of engine power, he has escalated to his colleagues.

Good to know that they are genuinely interested in trying to find the problem.


QUOTE(perror @ May 30 2014, 02:27 PM)
Well here's the story so far. I've taken it to the SC to have it checked by the Naza technicians. I mentioned to them these are my complaints:

1) Oil leak (highest priority)
2) Loss of engine power/ Engine struggling and unable to accelerate the car without kicking down the gear
3) Air cond smell
4) Rattling under the steering collumn

For the oil leak, they cleaned up the entire engine of dirt and grime. Checked, can't find the leak. Took it for a high speed spin, still cannot find the leak. Long story short, they could not find the problem and ask me to help them to try and see if it re-occurs.

For problem 2, I test drove with them, and they mentioned they will escalate this issue internally and with KIA Korea.

Items 3 and 4, I didn't really highlight since I was tired and they're clearly baffled and exhausted.

I've spoken to Naza KIA, and I told them, I am fine if they want me to retest again, but not for more than 1 to 2 weeks because it's a real pain driving the car now. It takes forever to overtake. Hence I told them at the end of 2 weeks, even if they can find the problem, I don't want them to fix it. I gave them 2 options:

1) Replace my entire power train (engine and gearbox since this was also having problems)
2) Buy back the car at the current market price plus pay me the extras I put in (leather seat, PPF, tinting)
If not, I will highlight this case to the consumer court for selling substandard/defective products to the consumer.
On another note. I was the guy who posted that TSB photo. It affects some cars, but basically they will drain the brake fluid and put in new one. They have done it on my car and the brake feels crisp/better now. Suggest if your VIN falls under it, best to get it done.

From this experience, the only good thing is that I can see Naza has some really good, experienced and kind people in there having dealt with the 2 technicians. Their willingness to help look into my matter is the only reason why I told the care line I am willing to test the car for a while more because I want to help them find the problem and maybe it will benefit others as well.
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post May 30 2014, 06:40 PM

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Actually some of the things she did like could/will actually help to reduce the amount of noise in the cabin (i.e slight improvement in noise insulation). However, like what someone rightfully pointed out, by isolating known noise, it also causes other noises to appear.

Best example is after putting stuffit into my car, the overall noise isolation improved. But i realized there is a quiet rattle that was not there before. The rattle was likely there even before I installed stuffit, but because of the better noise insulation introduced by stuffit, this rattle becomes apparent.

It would be a real pain to actually trace through all those issues and the pitfall of it is if it results in a disassemble or removal of the dashboard, it might end up introducing more noise later in the car's life as the mounting clips would have been weakened by the removal.

Chassis foaming would have increased the rigidity of the areas that were foamed, but mostly it's for handling. However, it would/could have introduced more noise because what used to be a flexible item knocking against a fixed object, now becomes a stiff item knocking against the said object. It could be perceived as rattle.

I believe for us owners, and coming from the iPhone generation and all that, we tend to mod our cars like how we mod our phones. But be weary and always study through the mod before executing the mode as there may be side effects that of the mod that might appear only when the car ages.

For example, I had the opportunity to ask the technician dealing with my oil leak on the Orsen Shield. His perspective is that, it is a good thing for the protection it offers. But he recommends to leave the car as it is because the engine also needs to breathe. It is in his opinion it would certainly force cooling system components to work harder.

Moral of the lesson is, mods are cool, but best to evaluate the long term impact of it and the side effects. I.e quietening your ride would certainly expose noises which you would not have heard before.

Also the fact is, the parts for our cars are not cheap. Looking beyond the 5 years, we will be paying an arm and a leg for spare parts. If there is anything that would potentially direct/secondary impact on the mechanical and electrical of the vehicle, it is best to stay away from it. Just my 2 cents. smile.gif


QUOTE(mango27 @ May 29 2014, 02:37 AM)
ya i read that too...

not to be bias but she did a lot of after market upgrade in her car... like chassis foaming and orsen shield... im kinda skeptical for chassis foaming since its playing with the rigidity of the car...

correct me if im wrong, her issues are minor issues like alignment out and rattling noises... her frustration is more on the SC in batu caves i think... i think bro Perror issue more serious...
i cant find the post in the FB page anymore... her original post and the screenshots... not sure if someone is deleting it and hiding something  sweat.gif

maybe you can hold on your purchase until you get some news/closure from her... wait for Raya discount or something  tongue.gif

my car is 7 months and 19k mileage now... no issues except some rattling noise on my steering and centre console, which some of the owners solved by some SC... so im just hoping to find out which SC can do the job well... i've been to the Sri Kembangan SC twice they checked but still not resolved...
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perror
post May 30 2014, 07:03 PM

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I believe there is a direct relation between your consumption and your car's average speed (available via trip meter A or B).

For reference, an average speed of 35 - 44 KM/H results in me doing 540 KM and fueling in RM92 worth of petrol.

If your average speed is around 20, i'd say 400 odd KM sounds about right, if you are doing a slow drive with lots and start/stop.



QUOTE(ykfnetwork @ May 30 2014, 06:56 PM)
Hi , ok , So Please let me know if i drive not over 3000RPM or 80-100 , so around RM100 can go how many KM in City ?
Because i try slow drive RM100 just can go 3-400KM , is this normal ??
Thank you.
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This post has been edited by perror: May 30 2014, 07:03 PM
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post May 30 2014, 07:25 PM

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I think the concept of the city/highway ratio is pointless. I don't think anyone can really quantify how much time they spend on a city road or highway. Hence I think FC is better expressed as the average speed vs the total KM/L. So here's mine



35 - 44 KM/H average speed = 12.55 KM/liter



Anyone else want to contribute to build a better database? biggrin.gif


QUOTE(ykfnetwork @ May 30 2014, 07:09 PM)
Hi , you mean 540KM in RM92 is in city or HWay ? KIA is i first try buy in, last time i drive my toyota artis is ok (mean KM), so please suggest me if need get more KM in drive KIA.
Thank you.
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post May 31 2014, 01:42 AM

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I go to the Seri Kembangan SC. They're pretty decent and mainly I go there because they use Helix Ultra for the engine oil.

So far no one else reported the same issue. But I tested another K3 and it certainly felt different from mine. That driver tested my car as well and he also mentioned there's some differences.

QUOTE(mango27 @ May 31 2014, 01:31 AM)
good to hear that Naza service has come a long way... which SC you went to? will give their service a try..
keep us posted about the issues and fixes...

but your issue 1 and 2 seems like a major issue, no one else experiencing the same?
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post Jun 5 2014, 01:09 PM

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I believe for simple problems where the issue is visible/diagnosable, they are pretty quick. Unfortunately for complicated matters, it is not as fast/smooth.

I'm going through warranty hell now thanks to the oil leak and they don't seem to be really actively following up at all. Even arranging a follow up is a near impossible task. Hopefully they will improve eventually.
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post Jun 5 2014, 01:54 PM

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From my personal experience troubleshooting this car, I would not suggest installing this device. The car does have quite a lot of complicated logic and behavior behind it and this could confuse or throw it off. Quite dangerous to tinker with the electronics of any Korean car.



QUOTE(ykfnetwork @ Jun 4 2014, 10:34 PM)
Hi , need to know who can tell me the item Potent Booster, it really can control fuel, make more power or less power for save fuel ?
Maybe this saturday will go JB install.
Thank you.
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post Jun 11 2014, 12:24 PM

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Well looks like my faith in the SC and also local Naza KIA technical department has been misplaced. Left high and dry for 2 weeks with no follow up and there doesn't even seem to be any initiative from them to proactively resolve the problem. I got fed up and filed a complain at KIA's complaint website. For those who are interested, here it is:

QUOTE
Complaint

Hi, I'm here to report my significant dissatisfaction with a Cerato (K3) that I recently purchased. There are 3 MAJOR problems that it has encountered thus far:

1) At 800 KM mileage, the car experienced some sort of transmission fault, causing it not to engage. After moving the shifter to N/D/N/D a few times and a slight tap to the accelerator, the gearbox engaged with a bang and the car jumped forward and nearly hit the car in front of me. I reported it to a Kia service center and they attributed it to a communications failure between the engine and gearbox. I highlighted that the car has had really rough shifts after that especially into 1st gear but this has always been dismissed.

2) At 6000 KM mileage, on a chance alignment and balancing, a mechanic spotted an oil leak coming from the engine! The oil leak was so significant that the dipstick level had dropped to below 1/4 from the full level. (Note that I check my engine oil level at least once a week). I sent it to a KIA service center where they cleaned the area, topped up the oil and try to look for the leak. It could not be found and subsequently someone from the technical department was sent to inspect the car. The leak still could not be found and I was asked to drive the car for a week or two in the hopes that the leak occurs again so that it can be traced.

3) The even BIGGER problem is after issue no.2 occurred the car has started to lose power. Prior to this the car was quite peppy and never felt underpowered. Now driving the car feels like I am driving a tractor. It barely accelerates without me kicking down the gearbox. Prior to this on most roads, I can accelerate perfectly fine. Going up hills is a real pain and fuel consumption has increased significantly since issue no.2 occurred. My avg fuel consumption has gone up from 7.2L/100KM to 9.0L/100KM.


I'd accept if the car has an oil leak at 60000KM or maybe 600,000 KM. But at 6000 KM, to have an oil leak is a very serious issue! How can a 3 month old car have a serious oil leak causing it to lose 3/4 of it's oil. And worst, it could not be found. And now, I don't even know what other parts of the engine have been affected as oil leaks can easily wear out seals. Also I believe the loss of engine power (no.3) is indicative of a major problem with the engine due to the loss of lubrication.

And to have the transmission shock in this manner and not do any remedy action and no idea of the root cause other than a communications error is very troubling. Also no ATF change was done. I'm sure there would have been significant debris left from the shock in the ATF as it was a really major jolt, as though I got hit from the back by another car.

Now, if these problems occurred at a later age of the car, maybe somewhere near 100,000KM, it would be considered normal. But for these problems to occur within the first 3 months of ownership is totally unacceptable. Even locally manufactured cars like Proton don't have these issues and I've spent more annual leave troubleshooting my K3 than I did with my 13 year old Proton.

The technical team has asked me to drive my car and have it rechecked again after a week or two, but so far no follow up has been arranged despite me contacting the technician who offered to assist me in troubleshooting the problem.

I have to check my engine oil level everyday before i go anywhere to see if the level has dropped. And I have had to cancel travel plans because of the potential unreliability of the vehicle and that the leak could re-occur anytime and I'd be stuck somewhere. I can't be carrying spare engine oil wherever I go right?

I initially agreed to work with the technician to sort it out thinking that KIA is really serious about finding out the problem. But after 2 weeks, and just being left high and dry and not knowing what's wrong with the car, spending so many days of annual leave  to take it to the service center, wasting time everyday checking for oil leaks, I have had enough.

I have had many cars over the years but I have never had this kind of poor product quality showing, unreliability, poor service and lack of initiative to really close a MAJOR problem, especially when a car is at this age (only 3 months old when this occurred). Even local manufacturers like Proton with poor image and reputation offered better service and at least their cars didn't leak engine oil at 6000 KM. Clearly my faith in KIA has been misplaced and I hope you guys take a look at my below request seriously.

QUOTE
Request

I'm reiterating my demands sent initially to Naza KIA, that they either:

1) Replace the engine and the dodgy transmission unit (which has experience some other issues as well i.e very hard engagements at times) with a brand new unit as I am no longer confident that this engine and transmission is actually in proper working order or even fit to be on the road. And even if the leak can be found, the engine has clearly suffered some damage evident from the loss of power. I have serious concerns on the long term reliability of the engine after this episode, not knowing what other parts would have been damaged due to the leak, and oil has also spilled to other components in the engine bay

2) Buy back the car at the current market price, compensating me for the tinting, paint protection film and additional dealer installed leather seats, plus compensation on time wasted due to the 5 days of annual leave that I had expanded on the car for the various episodes above. Alternatively, replace the car with a new one as I am no longer confident of this particular vehicle.

As mentioned, I initially agreed to help troubleshoot the problem with the technician by monitoring and driving the car. But there does not seem to be any serious initiative to resolve the issue, and for 2 weeks I'm left high and dry. This is no longer acceptable and I will not spend anymore time entertaining this issue. I expect my next visit will be to execute either one of the above options and I hope you guys can escalate and see that it be done.

I understand KIA has a reputation to protect and you guys are trying to grow your name. However, this type of poor quality followed by poor service is UNACCEPTABLE. And I will not hesitate to raise this issue to consumer affairs and courts.

Thanks and I appreciate your understanding and efforts and hope to hear from you soon.
I might be pushing it a bit too far but will see how they respond to this, hopefully in a positive manner.


This post has been edited by perror: Jun 11 2014, 12:25 PM
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post Jun 12 2014, 06:59 PM

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Will do man. They've called me back after dumping some stuff on their FB page. They arranged a session for me to meet the Korean engineers when they come to KL on the 24th.

But I'm still sticking to my initial demands. Will keep you guys posted on it.


QUOTE(xsplax @ Jun 12 2014, 04:10 PM)
Pitty perro. Keep us updated with ur case ok.
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perror
post Jun 12 2014, 11:17 PM

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I also suspect the same. I've inspected the engine and even jacked it up on my own to see...but still can't find anything.

I'd subscribe to your theory as well considering the fact the transmission also had problems. My guess is when the engine and transmission was mated...it didn't go too smoothly. Pretty sucky that this ended up being a consumer problem.

I am pushing them to replace both the engine and transmission. We shall see how I suppose.

QUOTE(ykfnetwork @ Jun 12 2014, 10:16 PM)
Hi, here to share my friend experience, sometime the problem is not technical problem, so if the technician just test drive or plug in the computer to test the car is can't is find any problem.
Maybe Engine before install to car got Accident Collision or Accident drop, the technician can't see any crash or broken and just install the engine to car.
The problem is inside the engine already crack, and outside is like normal, now car shop already compensation a new car to my friend, but don't know kia will do like same, or just change the new engine ?
Thank you.
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post Jun 13 2014, 10:18 AM

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The car is a good car, and buying car, sometimes it's down to luck. But when it boils down to that, it depends heavily on the vendor's ability to support the car.

I believe Naza Kia still has a lot to improve in terms of quality, QC and the after sales support. They seem to be able to sort out only basic problems, whilst more complicated problems, they are left in the dark.

Perhaps it's because this model is too new and needs more time to maturize.



QUOTE(budak minyak @ Jun 13 2014, 12:44 AM)
Wow suddenly so many problem occur to Cerato. Im interested to buy one soon, but after reading all the issues and dissatisfaction from you guys really scares me a bit. Guys, should i proceed with cerato or better buy other car?
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post Jun 15 2014, 06:28 PM

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Idling at 1100 RPM is really quite high. That's gonna burn up fuel really quickly..not to mention put unneccesary wear on the engine.

The normal idling RPM should be approx 700 or below. On the GSD, my target idle RPM was set to 690 RPM. Can see that the engine idler will try it's best to keep the engine near that level.

I believe you should be able to ask them to plug in the GSD and set the target idling speed.

QUOTE(ProudOwner @ Jun 14 2014, 07:42 PM)
I just sent my proud new Cerato 1.6 for 1st service at KIA SC today. After the service, I noticed the pick up respond is better now.  The idling RPM now is 1100.  I did not notice what it was before the service.  I reset the L/100 km meter, noticed it went up pretty fast from 8.4 while driving to 10.3 when idling at traffic light.  Is this normal ?
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post Jun 17 2014, 07:05 PM

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Took it for a check today at Glenmarie SC and still can't find a leak. The engine exterior is bone dry.

Talked to the technical people about it and I told him...if it leaked once, it WILL leak again. It's only a question of when and is he expecting me to drive around with 8 liters of engine oil for the rest of this car's lifetime. Demanded for a plan moving forward, and he could not give me.

Decisions can only be made by the customer management division. Going to start grilling that division now. mad.gif

QUOTE(WEE2000 @ Jun 14 2014, 07:46 PM)
hi, thx so much for the info, perror, u have a nice weekend. I think ur request will be acknowledge & completed soon, it doesnt cost them too much to replace that 2 big parts in ur car, rather than going to the court.
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post Jun 19 2014, 05:39 PM

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Good thought there. But that's a bit remote though because the transmission issue occurred at 800 KM mileage whilst the oil leak occurred at around 6000KM...about 2 months later.

QUOTE(flashg @ Jun 19 2014, 10:34 AM)
Hmmm, am wondering if your gearbox issue and mysterious missing of oil is related?Not sure if there is anyway for the engine oil to leak into the gearbox, thus contaminating the gearbox oil and also giving you the gearbox issue?
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post Jun 20 2014, 12:50 PM

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Indeed it is. But I've pushed them to get the whole thing swapped. Really quite sien already going back to the SC. I've spent more time on this car than my 13 year old Wira. What was the root cause for your leak eventually?


Today a new issue came up where if I try to go on an incline, there's some really odd creaking sound coming from the rear. I know what is the issue if it is a Wira..but for this car, I have to check it out. Escalated it to the technical manager also.



QUOTE(flashg @ Jun 20 2014, 10:59 AM)
Hmmm, rclxub.gif your car is an enigma.... looks like you will have to monitor your oil level. Cases like that are a pain. One of my previous cars had mysterious missing water and oil issues. Took weeks to find the cause (and a lot of trial and error). vmad.gif

Gearbox? Gud luck. Had a T brand previously. At 20,000 km had gearbox issues. Changes not smooth between 2nd - 3rd gears. It slams into gear, either up or down. Got worse as mileage increases but T SC always says nothing wrong with it. Had to live with it until I sold the car 150,000km, yes, it managed to tahan for so long. Seems SC do not like to claim warranty for gb and they will try to delay until warranty expires.
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post Jun 22 2014, 08:10 PM

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Ah yes. If there is some oil residue in the cooling system or water mix with engine oil it typically indicated a head gasket issue.

Had that problem on my work which eventually made me change to the K3


QUOTE(flashg @ Jun 21 2014, 11:05 AM)
The oil leak was my ex-B car. Hell of a lot of problems. Was losing engine oil. Found mixing with radiator water... could not figure it out  rclxub.gif engine oil getting into the cooling system but not other way. No wonder I felt my water hoses were a bit kembang and got oily residue in the cooling system. Changed head gasket and all is well again, for a short time....
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post Jun 23 2014, 05:30 PM

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There have been people who have installed spring buffers to help firm up the suspension, but I don't suppose there is much that can be done short of changing to stiffer springs or shock absorbers.

There are not too many after market performance parts for our car yet unfortunately.

QUOTE(lunchtime @ Jun 22 2014, 10:55 PM)
2nd time asking, no one can help?

' Since the suspension is rather soft, how to resolve it? Can change with a firm suspension? '
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post Jun 24 2014, 01:44 PM

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Clearly the Enigma is too large even for the "Korean Engineer" to solve. He just take a look and say "Oh there's nothing wrong. Never mind la, you have 5 year warranty!"


At risk of repeating myself (rather not), here's the story:

https://www.facebook.com/photo.php?fbid=101...51799797&type=1

Could use some help for you guys to reshare if possible smile.gif

Hopefully someone takes notice and bucks up. Whether it's a technical issue, or somebody's mistake or something.



QUOTE(flashg @ Jun 20 2014, 10:59 AM)
Hmmm, rclxub.gif your car is an enigma.... looks like you will have to monitor your oil level. Cases like that are a pain. One of my previous cars had mysterious missing water and oil issues. Took weeks to find the cause (and a lot of trial and error). vmad.gif

Gearbox? Gud luck. Had a T brand previously. At 20,000 km had gearbox issues. Changes not smooth between 2nd - 3rd gears. It slams into gear, either up or down. Got worse as mileage increases but T SC always says nothing wrong with it. Had to live with it until I sold the car 150,000km, yes, it managed to tahan for so long. Seems SC do not like to claim warranty for gb and they will try to delay until warranty expires.
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post Jun 27 2014, 10:09 AM

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AS expected, it's just one empty promise after another. They promised to reply to me on my issue by yesterday, and still nothing:

https://www.facebook.com/kiamalaysia/posts/10152342161727670

On the day I met the engineer fro Kimchi land, the technical manager who was supposed to support me, also FFK me.

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