QUOTE(Richard @ Nov 29 2016, 04:41 PM)
Its not the cable length that's the problem..
The higher the current carrying capacity the more the contact area and contact pressure becomes critical..
For round conductors like wires carrying heavy current you
MUST use terminal lugs which are properly suited flat and make capacity for the application..
Take a thermal imaging device and point it at the load..
The heat is always at the contact points where the contact area and pressure is the least..
Your item 3 is correct and primary.. Emphasize it more..
I know.
That's why I told him, not much different. But trim down the wire in a tight space will have the wire properly done and some air space. A tight space behind the socket will bend the wire 90degree at the screw contact wire side. With the thick wire usually use in the wall, the wire have intend to brick at the end insulation expose wire side.
You know all this consumer wall socket even a 20A socket don't have a cable lug type of terminal. So you only can tightly screw the wire to get a secure contact.
I usually will strip the insulation longer, bend the wire to equal length and insert into the hole. That increase the wire contact amount in the hole. It also help for the smaller wire gauge that the screw have difficult to lock it.
I use a lot of cable lug in industry. If the consumer socket, plug do have, definitely I will advise them to use it.