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 Yamaha LC135 Y15ZR Y16ZR Club - V18, King of kings

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piju
post Apr 29 2014, 11:49 PM

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Hello guys,
newbie here.
i own a 2013 yamaha lc 4 speed.
i read about CJ IPOH MB 28mm exhaust standard cutting (same design as original yamaha exhaust)
can i install it to my standard (no modifications) bike?
is there any bad effect after i install it ?

piju
post May 7 2014, 09:48 PM

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Guys, i need to know about air/fuel mixture screw setting for stock lc v2 4 speed. anybody knows please tell me. how many counter clockwise turns from the fully closed position? it is hard for me to find the stock setting because of new carburator that lc v2 use is mikuni bs25. it has rubber diaphragm that controls the needle jet. so, if you twist the throttle, it would have some delays before the air/fuel mixture being suck by the piston.

thanks.
piju
post May 8 2014, 01:57 PM

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QUOTE(thianz @ May 7 2014, 09:57 PM)
u pergi kacau ???  laugh.gif  laugh.gif
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yes. i changed from stock paper air filter to high flow air filter. now i set the air/fuel screw to 5 turns out from fully closed position.

piju
post May 8 2014, 03:06 PM

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QUOTE(lms2005 @ May 8 2014, 03:03 PM)
Wrong setting can cause high fc  whistling.gif
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yes. i know that. this is why i'm asking here. hope you guys can help me to find perfect setting for mikuni bs25 carburetor.
piju
post May 8 2014, 03:15 PM

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QUOTE(lms2005 @ May 8 2014, 03:09 PM)
Different bike same model setting also different. Go find sifu tune for u.

Or u can try from pusing 1/4, 1/2, 3/4...
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on the left side of mikuni bs25 there is a screw located near the intake manifold. is that fuel screw or air/fuel mixture screw ?
piju
post May 9 2014, 12:16 PM

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QUOTE(alexei @ May 9 2014, 11:49 AM)
Stupid BS carbs...

Tips for you:
Close the pilot screw, and open 2.5 turns.
The bike will run very poorly, or not at all, without the airbox installed. The airbox also needs to be properly sealed, so consider replacing any deteriorated foam seals as needed.
If pod air filters are installed the carbs will have to be rejetted to match the low restriction airflow.
Fine tune the carbs (engine fully warmed up and idling) by adjust the pilot screws in roughly equal amounts until the highest idle speed is achieved. If the engine speed doesn’t respond to this tweak, leave them at 2.5 turns.
If the engine stumbles just off idle, try opening the pilot screws another ½ turn and try again.
The maximum number of open turns is four, otherwise you should get larger pilot jets.
If the engine surges or feels like it’s running outof gas when cruising at steady speed, such as on the freeway, opening the pilot screw more and/orshimming the needles may help.
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thanks for the tips!
i just know that screw which located near the intake manifold is FUEL screw. this mikuni bs25 is not for performance but i has good fuel consumption.
i just changed the stock paper air filter to a high flow K&N clone air filter. then i set the carburetor fuel mixture screw (this screw located near the intake manifold) to it's fully close position. i started the bike and set the carburetor idle to 2000-3000 RPM and open the fuel mixture by turning it counter clockwise until i hear the bike revving to it's maximum RPM. it is about 3.5 turns counter clockwise from the fully close position. after that, i added 1.5 more turns from the 3.5 turns position. means 5 turns out. im not sure if my setting now is lean or too lean or rich or too rich.
piju
post May 9 2014, 12:30 PM

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QUOTE(lms2005 @ May 9 2014, 12:22 PM)
I also replaced with k&n usa, need setting again?
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i think yes.
i also changed the stock exhaust to a 28mm manifold exhaust.
this is why i kacau the stock carburetor setting.
if we set the carburetor too lean, the engine will be easy to start on cold temperature, but the combustion chamber can be hotter so not suitable for long distance and it also not good for spark plug.
if we set the carburetor too rich, it will be hard to start on cold temperature because fuel is more than the air but good for long distance and also not good for spark plug.
i'm looking for balance between this 2 conditions.


waiting for bro alexei to answer the question.

This post has been edited by piju: May 9 2014, 12:35 PM
piju
post May 10 2014, 12:03 AM

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QUOTE(thianz @ May 9 2014, 04:43 PM)
xpaya knn filter la .. go cari those racing air filter around 20-30 dah cukup .... i no air filter pun ok jer .....
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you lc version berapa ?
carburetor apa ?
piju
post May 11 2014, 11:42 PM

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QUOTE(thianz @ May 9 2014, 04:43 PM)
xpaya knn filter la .. go cari those racing air filter around 20-30 dah cukup .... i no air filter pun ok jer .....
*
air filter racing tu macamana ?

piju
post May 12 2014, 03:31 PM

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QUOTE(alexei @ May 12 2014, 11:09 AM)
How good is your FC? Can you share?
Fuel screw means, the more you open, the more petrol.
For you, to open another 1.5 turn is too rich already. Normally, after you get the max RPM, is richen a little bit, that's even less than 1/8 turn.
For carb setting, even 1/8 a turn is considered sensitive. In my case, after setting done, I mark the pilot screw to check next time if setting go off.
Yes, for BS carb, as it is sensitive to air filter change.
For cold start, you need to richen the AFmix, that's why you have a choke. So, the bold parts in your quote is incorrect.

Rich and lean does affect the plug life, but that's not the right way of putting it, because when the plug already dead, most likely the engine, too. Practically speaking, it is the other way around: The plug has to be 'hot enough' to clean itself, and reading the plug can tell you if you are running rich or lean.

You change to 28mm manifold, and does it taper open? Or, is it 28mm all the way to silencer?
If it tapers open, better torque for low-mid RPM only, but if 28mm all the way, no torque at low RPM, peaky engine.

Better change everytime.
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thanks bro for the detail explanations.

now i understand that choke means to richen the fuel mixture by choking the air.
so, my max RPM i can hear is starting from 3.5 turns and above until 6 turns. after that it will get low again since fuel is more than the air. is it the best for my FUEL SCREW setting is at 3.5 turns only ? not 5 turns ?
i need to know which is the optimal setting for my fuel screw with KNN air filter installed first, after that i will check my spark plug condition later.
BTW bro alexei, i am a little bit confuse here since some people said i need to set the idling engine at 1100-1550rpm before setting the fuel screw, and some said i need to put engine idling rpm to 2500-3500 rpm first before setting the fuel screw. which one is the best method for mikuni bs25 carburetor ?

user posted image
user posted image

these picture is my guide later.

bro alexei, about the exhaust, it was 28mm manifold with standard muffler same design as stock. better sound than stock exhaust. but not too loud

This post has been edited by piju: May 12 2014, 03:47 PM
piju
post May 12 2014, 04:55 PM

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QUOTE(alexei @ May 12 2014, 04:24 PM)
The fuel setting goes like this, lean -> ideal -> rich.
Only when over-rich it will bog down the engine, so, I would say start with 3.5 turn, and add another 1~2 minutes of a turn. This will only affect idle and 1/4th of the BS carb, which is something you can't tell. You will have to feel the engine response from off idle (slightly opening throttle) all the way to cruising speed.

Idling just need to set higher than normal during carb tune. If 2.5~3.5k RPM, that might reach the jet needle setting range already.
Once you get the pilot fuel screw correct, and notice cruising steady at quarter to half throttle is not good, then you adjust the jet needle.
After that, test half throttle to full throttle, look for flat spot, and adjust mainjet.

With the 28mm manifold, you might need to tune mainjet later. But, don't worry too much, figure out the pilot fuel screw first.

My RGV plug reads between 'good' to 'best' now. For a 2 stroke to read a clean plug like that, took me a long time.
Perhaps later I open it and have a look again, it's been a while.
My journey took me through setting the pilot air screw, dropping the jet needle, reducing mainjet twice, and set the pilot air screw again until satisfied.

Now, FC is city @ 170~180km, highway @ 280km per 4.9 liter petrol.
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what do you mean with "add another 1~2 minutes of a turn" ?

thanks for explanations again bro. actually my primary intention was to find the good optimal setting for fuel screw only. i am not planning to reposition jet needle now. maybe later.

and i understood what you tried to say, it is like after tuning the fuel screw, i need to drive my bike and feel the acceleration by trying all degrees of throttle positions.
right bro alexei?


piju
post May 14 2014, 03:00 PM

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QUOTE(alexei @ May 12 2014, 05:13 PM)
piju1~2 minutes of a turn, expressed like a clock face, a small amount of turn. Example, if 5 minutes would be like 1/12 of a turn.

Yes, experience the acceleration by slowly twisting the throttle. If there is a bog or hesitant, tune again... until satisfied.

For plug reading, refer to this: http://www.4secondsflat.com/Spark_plug_reading.html
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thanks bro,
now i understand that i need to tune my carb again.

i will close the fuel screw, open it to 3.5 turns and play around with 1~2 minutes turns.
maybe i need to open or close more or stay at 3.5 turns right bro alexei?
however, i need to set and play with the throttle first. different bikes and riders may comes with different result i think.

btw, bro. which is the best way to increase RPM ? is it by turning the idle screw or just twisting throttle using hand ?

This post has been edited by piju: May 14 2014, 03:02 PM
piju
post May 14 2014, 07:26 PM

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QUOTE(alexei @ May 12 2014, 11:09 AM)
How good is your FC? Can you share?
Fuel screw means, the more you open, the more petrol.
For you, to open another 1.5 turn is too rich already. Normally, after you get the max RPM, is richen a little bit, that's even less than 1/8 turn.
btw bro alexei, quoting your previous reply. you said "normally after you get the max RPM, is richen a little bit",
so, im here asking why do we need to open 2~3 minutes more ?


piju
post May 15 2014, 10:32 AM

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QUOTE(alexei @ May 14 2014, 10:21 PM)
piju I guess is for protection, when during cooler days, from running to lean.
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i see, thanks for the info.
just now i set my fuel screw to 3.5 turns and added 2~3 minutes more. idle RPM quite good. throttle respons also good. but when i ride the bike and feel like some bog and hesitant happened when the bike is high RPM on gear 2, after i shift it to gear 3 then it's ok. is this happen because im using high flow air filter?

(i assume than when higher rpm, the combustion chamber will produce more pressure to suck the air and since im using high flow air filter, the air will enter more than fuel, this is why bog and hesitant happened)
piju
post May 15 2014, 08:12 PM

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QUOTE(alexei @ May 15 2014, 04:38 PM)
If you think is high RPM, then perhaps need to kacau needle. Before you do that, try with pilot screw open and close quarter turn extra from default 3.5 turns.
At different throttle opening, the AF ratio changes. So, after air filter change, you need to readjust the whole carb circuits... not just pilot screw.
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thanks for the advise, i have already readjust the fuel screw. i added more than 3.5 turns. i think it is 3 and 3/4 turns or more. but not more than 4 turns. throttle response on low RPM seems good. but i need to ride the bike at higher RPM to know the results on higher RPM response.

piju
post May 15 2014, 11:30 PM

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QUOTE(alexei @ May 15 2014, 10:14 PM)
pijuthanks for the patience. thumbup.gif
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yeah. thanks to you too my brother.
now i readjust the fuel screw again. i set the idle screw until i hear high revving and after the adjustments on fuel screw, i reset the idle screw now back to normal. maybe on 1200-1500 RPM i think, i dont have a takometer to measure the RPM. throttle response quite good on lower and higher RPM. my bike is energetic same as the fuel screw on 5 turns out position. i dont have problems starting my bike either it's in cold or hot temperature. morning starts never had problems. i'm not sure either my setting now is rich or lean. let me bring along a screwdriver with me when i ride the bike tomorrow. if i feel any bog or hesitant either on lower or higher RPM, i will adjust it by opening more or closing back the fuel screw. i will keep you posted about the results later.


piju
post May 17 2014, 06:28 PM

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alexei

i think i know what is the biggest problem tuning mikuni bs25 carburetor. it is because of the low restriction air filter. i think i solved the problem by reinstall the stock paper air filter and retune the fuel screw until i hear maximum RPM.

if i still want to use the low restriction air filter, i think i need to rejetting the carburetor to compensate the air. as i know, the perfect combustion will need 14.7 air and 1 fuel. means 14.7:1. if we allow more air to enter the combustion chamber, then we need to allow more fuel by rejetting the carburetor. this is critical on higher RPM but not critical on idle and low RPM.

if we allow more air and more fuel, means we are dropping the fuel efficiency. we still dont know either the combustion chamber can handle the burning or not. if it can handle, then we will get more power. if it dont, means no perfect combustion then we will have fuel efficiency drop and the side effect is our piston maybe dirtier than before.

am i right bro alexei ?

This post has been edited by piju: May 17 2014, 06:31 PM
piju
post May 17 2014, 07:22 PM

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QUOTE(alexei @ May 17 2014, 06:48 PM)
I think someone mentioned BS25 carb needs some restriction at the intake, with the high flow air filter, quite a lot needs to be done.
Basically, without the intake restriction, the carb would lose the required vacuum to open. That means, it will never reach max throttle opening.

To rejet, is critical for all rev range, not just high RPM. smile.gif

In real case, for the same engine, improved air flow will produce more power and smoothen torque curve.
It is about making it easier to drive, and when that happens, sometimes it actually improves FC.

About the carbon deposit, I think it is inevitable. smile.gif
*
ok bro alexei maybe i need to do a lot with mikuni bs25 if i want to use it with high flow air filter. or else, change the mikuni bs25 with the vm22 carburetor. now i know why people change their yamaha lc v2 carb to v1 carb. it should be carb first, then the air filter change.

for EFI systems, or normal type carburetors, i believe that using high flow air filter will improve their torque and HP. maybe not for vacuum operated carburetors like mikuni bs25.

the yamaha v1 carburetor which is mikuni vm22 operates differently from mikuni bs25. for the vm22, throttle controls the needle jet. so if we twist the throttle from close to maximum opening, you will force the engine revving from low to high RPM.

for mikuni bs25, throttle controls the butterfly valve. not needle jet. if we twist the throttle from close to maximum, it only allows more vacuum pressure to the rubber diaphram for liftting the needle jet. we cant force the engine revving to the max, it will do by itself, slowly.

if we install high flow air filters on mikuni bs25, i think it will reduce the vacuum pressure and slowing down movements of the rubber diaphragm and it also will never reach the maximum needle jet opening like you already said.

now i see why yamaha created bottleneck for air to enter the yamaha lc v2 air filter box. to create high pressure for lifting the rubber diaphragm.

what say you alexei ?

This post has been edited by piju: May 17 2014, 07:45 PM
piju
post May 18 2014, 10:29 PM

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QUOTE(alexei @ May 17 2014, 08:09 PM)
pijuIf use high flow filter on BS25 carb, it actually 'restricts' the throttle. So, it doesn't improve performance. Unless if the engine is modified to demand more air through the carb, then perhaps it can make a difference.
Honestly, I haven't tuned a BS25 carb before, so I can't say a lot about it.
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bro alexei,

i have already retune my BS25 and reinstalled the stock paper air filter.

i warned the bike, and then i closed the fuel screw to it's close position. i opened the fuel screw for 1 turn and started the bike.
then i opened fuel screw 1/4 turn more and listen to the RPM. i end up with 2 and half turns. on 2 and half turns, the bike started to rev on higher RPM. when i open more, the RPM stays high. when i open more and more, the RPM went down. so i closed the fuel screw again, and yet end up on 2 and half turns. i assumed that on 2 and half turns position. the bike reach it's first maximum RPM level. i added more turns, maybe about 3~4 minutes more. total turns maybe 2 and 3/4 turns.

is this the correct way to tune ? i'm not sure is my setting now rich or lean. could you clarify me bro alexei ?

thanks
piju
post May 19 2014, 12:56 PM

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QUOTE(alexei @ May 19 2014, 09:28 AM)
pijuThat looks correct.
NewGUYGood what?
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sorry bro alexei, i didnt mentioned that after i warned to bike, i set the idle screw to higher RPM than before. maybe around 2000 - 3000 RPM.
am i on the right way tuning the carb bro? am i getting the best and optimal setting result ?



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