QUOTE(zeone @ Jul 23 2012, 07:47 PM)
TWO hrs?
Chassis points twisted out of alignment?

Nope, not really. Before removing and installing the FSB I knew it was important to have the right tools, otherwise the head of the bolt could be stripped leaving it irremovable.
So I looked in the tool box and got them out.

14mm wrench above (for the nuts on the strut tower) and 12mm for bolts at the side.

Removing the nuts and bolts wasn't a problem at all. The nuts on the strut towers were easy. But when I tried to screw back on the bolt on the left side (facing the car), I had difficulty aligning the hole on the FSB with the hole on the car. Got my friend to hold down the strut bar and I managed to get it in.
Then I tried to screw the bolt on the right side. It just wouldn't go in

After several attempts I looked at the bolt carefully and I thought the thread was stripped. So I went out to a hardware shop to get a replacement bolt. Two hardware shops near my place didn't have it. So I headed into the buka puasa jam and went to yet another one slightly further away. Finally got one for just 60 cents.
Getting home, I was certain that the new bolt would fit. To my horror it had the same problem. I looked into the hole, saw the thread inside and wondered if that thread was stripped. If so there was no way I could get the bolt in.
There was one thing left to try. I removed the bolt on the left side and tried the new bolt on the left side. Managed to screw the new bolt in properly. Then tried the original bolt on the left side at the right side. Somehow or other it worked so my FSB is installed properly, after two long hours

The bolt that wouldn't screw in

The new bolt on the left side. Notice the unpainted colour. The new bolt head is also larger than the original, 14mm vs 12mm. 14mm is also the size for the nuts on the strut tower.

The problematic hole which I finally managed to screw properly