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 Repraps and DIY 3D Printing!, Open source hardware~

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altan
post Mar 25 2015, 10:42 AM

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QUOTE(eehtsitna @ Mar 25 2015, 07:59 AM)
Is it possible to find such a long lead screw? One of my threaded rod is bent on arrival too put it didnt affect my printing that much. Perhaps you can try to straighten it a bit or swap it with the other threaded rod on the other side?
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Normally lead screws comes in meter lengths and some retailers may cut the lead screw to size and chamfer the ends.


QUOTE(lamejames @ Mar 25 2015, 08:49 AM)
Hi,

If I decided to build one, and the envelope size is at least 16', is that even possible to get the source code ?
online ?
*
I think what you mean is to build a reprap with print volume of at least 16 inch on all sides. The source code for the firmware is open source and is available online.

QUOTE(zarul90 @ Mar 25 2015, 08:49 AM)
I think can get leadscrew locally but price not damn cheap T_T...

I go to local bolt shop but they dont have stock for zinc coating..
*
Lead screws are intermediate level parts for repraps, it will be expensive but you should see a big difference in print quality. You can go pro with ball screws and its even more expensive. sweat.gif
altan
post Mar 27 2015, 12:58 AM

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QUOTE(eehtsitna @ Mar 26 2015, 10:17 AM)
Guys!

I am exploring the software side of 3D printing. Trying to learn how to draw my own 3D object. Is there any good program which you would recommend for a beginner like me? Tried using Sketchup but all the measurement does not seems to add up once i export the file out as *.obj.
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You can also try Openscad which uses coding instead of visual tools to create and edit objects. I used that a lot for creating mods for my printers and the ability to tweak the design is very useful.

Also one advice on exporting files for 3D printing, try to export as .stl so the size of your model/design does not run off. obj files tend to run off and not just for Sketchup but for a number of modelling software.

If you want a good modelling software, try Blender, a free and open source modelling software. Its has a very difficult and steep learning curve at first but once you get the hang of the shortcut keys, you can start working on any designs. I have been using blender for about 10 years and I am still creating designs and 3D models till now.
altan
post Mar 27 2015, 02:47 PM

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QUOTE(Prosperer @ Mar 27 2015, 12:17 PM)
Guys, someone ask me to print i3 rework parts, how much should i charge
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You could charge based on time, weight, or volume of print.
altan
post Mar 29 2015, 01:16 AM

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QUOTE(Prosperer @ Mar 28 2015, 01:53 PM)
ok thanks, i dont know how to charge them based on what you told so i just charge them according to prize on ebay biggrin.gif

maybe you can give some example tongue.gif
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You can check the link in my signature to find out more of the 3D printing price that I have set or do a search in Lowyat in trade zone for 3d printing.
altan
post Apr 8 2015, 09:38 PM

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QUOTE(Prosperer @ Apr 8 2015, 08:34 PM)
guys, do 200C decent temperature range for PLA cause before this i can print nicely without any problem to extrude the filament with 185C, but today new filament new color 185C seem not enough for the new filament to extrude without my motor skipped steps.

Are filament color will effect the temperature range?
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QUOTE(KLKS @ Apr 8 2015, 08:57 PM)
Yes color affects temperature, i've had PLA which printed nicely at 190 and some that went up to 220. (my red PLA prints at 220, any less and there is layer seperation and motor skipping)
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Yes, the color of the filament does depend on the temperature. My rule of thumb for light color filaments, e.g. white, yellow, pink, and floro colors is to print them at 190 to 195 deg C and for dark color filaments, e.g. black, and blue, I print them slightly lower, say 185 to 190 deg C. Neutral colors like, silver or grey I will keep them at 190 deg C. You will notice there will be an optimum point which is 190 deg C which I normally use for all filaments regardless of color but I do notice black and dark blue tend to string a little more than lighter color.
altan
post Apr 8 2015, 10:01 PM

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QUOTE(Prosperer @ Apr 8 2015, 09:48 PM)
my black pla used 185C and white that i just used today is 200C. OK thanks for the info guys.

Another problem i got is something like this
http://imgur.com/LdCsowu
http://imgur.com/NN4ODUq
http://imgur.com/gJrTztv

why some layer stick properly and some dont? is this problem with the temperature also? and what the name for this problem layer adhesion or something else?
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The wobbly surface is probably due to the threaded z-axis rod which is usually not straight and the slight bend can cause the frame to wobble around.

Gaps could mean the extruder stepper motor driver could be overheating which could lead to skipping.
altan
post Apr 13 2015, 09:30 PM

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QUOTE(feiming @ Apr 13 2015, 11:32 AM)
have anyone backed Tiko? https://www.kickstarter.com/projects/tiko3d...monster=popular

I'm interested in the print bed coating and the titanium nozzle.
*
I think this Tiko is going to be the next Pirate 3D... hmm.gif

Also tons of unbelievable statements like, printing ABS, Nylon, and anything more requires 280 deg hotend.
altan
post Apr 21 2015, 04:55 PM

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QUOTE(Prosperer @ Apr 21 2015, 01:51 PM)
last time i have similar problem is cause by bad filament like pictures below

http://imgur.com/t5lTkoB
http://imgur.com/kXV4Uqx
http://imgur.com/keUmg2O

when i clean the clog nozzle it will work fine just for a little while before the filament clog the nozzle again
*
That is some seriously bad filament. You should request a refund from the seller if he is local. Also share with us where you buy those filaments so we can avoid poor quality filaments making into our printers.
altan
post Apr 22 2015, 12:09 AM

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QUOTE(Prosperer @ Apr 21 2015, 11:35 PM)
the filament come with the kit i bought from aliexpress this store http://www.aliexpress.com/store/1081732 and the printer http://www.aliexpress.com/snapshot/6393647269.html

for someone who want to buy the printer you better find other kits cause the frame and the controller.

For frame when i request the files for me to bring it to local shop here to laser cut it to upgrade acrylic to aluminum and the seller told me that their frame is top secret LOL.

And their controller is melzi that their block buyer from changing the firmware to newest version, i change mine to ramps and now i can use ABL hehehehehe
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I guess these guys running that aliexpress shop are full of it. There is nothing top secret about Prusa i3 since its open source. sweat.gif

No wonder the filament is free with every printer. sweat.gif makes sense for a crappy filament.
altan
post May 13 2015, 05:22 PM

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QUOTE(eehtsitna @ May 13 2015, 09:49 AM)
Yup, I have tried swapping the stepper motor driver from one of the other stepper motor but the stepper on the extruder slot still refuse to work. That is why i conclude that it has something to do with the RAMPS. tongue.gif
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I used to have issues with stepper motor wires getting loose from the motor end. Although it seems fairly well attached to the motor but jiggling it during prints cause it to skip. Try swapping the stepper motor instead and see if its really is the RAMPS fault.
altan
post May 14 2015, 12:36 PM

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QUOTE(lamejames @ May 14 2015, 10:06 AM)
Ok, thanks for your advice.
Do you have any preferred link for reference ?
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The link is: http://reprap.org/wiki/List_of_Firmware

Currently, the most common firmware used in open source repraps is Marlin but you can try Repetier-Firmware since you can customize the firmware from their website.
altan
post May 15 2015, 05:18 PM

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QUOTE(DarkTenno @ May 15 2015, 05:08 PM)
calibration seem to be off been pulling hair now still can't get my end effector to run parallel, weird thing is it was working fine before now no matter what I tweak on the firmware side it just refuse to work smile.gif more tinkering need to be done
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Are you using nylon lines or GT2 belt? Nylon lines may slip when there is sudden motor movement.
altan
post May 15 2015, 05:51 PM

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QUOTE(DarkTenno @ May 15 2015, 05:35 PM)
I use GT2 belt smile.gif
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Then you might want to double check the belt tension and make sure its not too tight or loose. Also, the belt tension have to be almost the same.

altan
post May 18 2015, 12:22 AM

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QUOTE(hoekeat @ May 18 2015, 12:11 AM)
am looking at different model of RepRap machines, anyone here successfully build their own machine by sourcing all the parts locally? any comment on where to look for these parts?
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You can source for the printable bits from existing reprap owners.

I have printed reprap parts before but I think the price I have set seems steep for some. The reprap printed set comes around 150 to 300 depending on model for 0.2mm layer resolution.

As for non-printable stuff, try sourcing from eBay, aliexpress, or taobao. For local sources, we posted quite a number of post on local supplier back about 10 to 20 pages...
altan
post May 19 2015, 10:43 AM

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QUOTE(eehtsitna @ May 19 2015, 10:08 AM)
Guys!

I have finally managed to get the stepper for the extruder to work again after resetting the arduino board. Initially i thought i am through will all my problem but looks like my clogging problem is back after trying to print something last night. So it is back to square one for me.

Anyway, will it be alright if i were to use a hotend which can feed on 3.0mm filament with those low quality 1.7mm filament?

Thanks in advance.
*
Did you reset the arduino board by reflashing the firmware?

About the 3mm hotend, I don't think a 1.75mm filament will be able to build up enough pressure in the hotend barrel to extrude out of the sub milimeter nozzle. It will likely back flow and cause a major clog. Just a suggestion which may not work but unless you mod the barrel with a 2mm ID teflon sleeve then the heated filament will form a nice seal and the pressure build up should allow the filament to extrude.
altan
post May 20 2015, 10:03 PM

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QUOTE(eehtsitna @ May 19 2015, 11:22 AM)
No, i didnt reflash the board. I figured out that was a bit too much trouble and work for me so all i did was separate the arduino from the RAMPS and later power it up using the USB and press the reset button which was on the board. Didnt thought that it will actually work but try it out anyway cause i am down on my last leg.

Do you guys actually go about modifying your barrel all the time? I guess it can be done with the right tool but it is going to take time and effort for me to do it. OR should i just go look for another more reliable hotend which doesnt and shouldnt clog up too frequently? Any suggestion on what type of hotend should i get? I have my eyes on this but not sure if it is good though.

Thanks again. biggrin.gif
*
I used one of the china hotends and have been using it for 8 months with a few rare clogs (some clogs was caused by me tongue.gif). I notice the PTFE tubing in the barrel tend to wear very quickly and caused the clogs. The PTFE tube expanded and narrowed the opening of the hotend heater block. So I extended its life by widening the narrowed tube (using a hobby knife) but caused more problems like severe stringing and filament getting stuck when removing. My best solution was to flip the tube the other way around and it was back to how it used to be.

I think the actual lifespan of china hotends are around 6 months because of the teflon tubing wear but with a little ingenuity, you can flip the tube the other way around and get more lifetime from it. Also, even for an aluminium hotend, the tip can really wear out from all the printing, cleaning, and unclogging.

So, I think its worth using cheaper hotends but don't expect them to last long and a lot of times the nozzle size is wider than reported due to worn out drill bits.

QUOTE(Prosperer @ May 20 2015, 09:39 PM)
Maybe you should try reflash your controller for you to know the software side of your printer smile.gif

for me i change my barrel 1 time only because of bad filament and my nozzle always clog, since then there no problem with my barrel, and i change it to the barrel that got ptfe tube inside.
*
Hotends with PTFE tube inserts works well with PLA but all-metal ones are good for ABS. Higher temp filaments require all-metal hotends or else the PTFE will wear and melt/burn from prolong heat exposure.
altan
post Jun 2 2015, 04:01 PM

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QUOTE(zarul90 @ Jun 2 2015, 03:17 PM)
Any1 need ABS Black fillament ? new unopen..

I got extra want swap with PLA...

need to find trapezoidal screw now.. the wobble effect still there..
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ABS is usually cheaper than PLA, any other way to swap it in a fair manner?
altan
post Jun 4 2015, 01:08 PM

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QUOTE(wnyeen @ Jun 3 2015, 11:51 PM)
Tested the -ve terminal of 5A to both the hot end terminal, both measure 12v...when turned on the hot end, one of the hot end terminal measure 0v. Possibly faulty hot end?
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If the voltage reads 0v after turning on the heater then a short circuit has occurred in the circuit. Its most likely the heater cartridge fault (what eehtsitn said) or stepper motor driver fault. The 5A labeled terminals powers the "stepper drivers and Extruder heater/fan (D9, D10)" according to this http://www.reprap.org/wiki/RAMPS_1.4#Connecting_Power. Best way to diagnose this is to disconnect the heater cartridge and measure it with your multimeter in continuity mode or resistor mode. You should get about ohms 3 to 10 ohms depending on the heater cartridge power you were given. If its about 0 ohms or there is continuity, means short circuit and cartridge is faulty. You can also test if the ramps is faulty by turning on the heater without the heater cartridge connected and see if it still measures 0v.

Only solution for faulty heater cartridge is to replace it.


QUOTE(eehtsitna @ Jun 4 2015, 11:06 AM)
Too bad i dont have heavy machinery such as this with me. sad.gif Tried drilling using a router but doesnt seems to work. Can i get help from some otai over here? Pretty please? tongue.gif

Thanks in advance.
*
I have gathered all the parts to build a Dremel drill press but dun have time and motivation to build one... tongue.gif

altan
post Jun 4 2015, 10:22 PM

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QUOTE(wnyeen @ Jun 4 2015, 10:14 PM)
Thx guys...tested all and found one of the heater cartridge cable is loss, reconnect and it's heating up but max till 70 degree only... Feels like not enough power for it, the power supply light also blinking once on the heat... Any thoughts?  Thanks again...
*
Are you using an ATX PSU? Do you have heater bed connected to the Ramps?
altan
post Jun 4 2015, 10:46 PM

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QUOTE(wnyeen @ Jun 4 2015, 10:29 PM)
No heated bed... Power supply is like those notebook 1
*
I think you might have a faulty heater cartridge that's drawing too much current from the power supply. Do you have another heater cartridge to test with?

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