Welcome Guest ( Log In | Register )

Outline · [ Standard ] · Linear+

 Home Electrical MCB, How to size Miniature Circuit Breaker

views
     
beLIEve
post May 6 2017, 12:38 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


I spoke to a friend and it appears that there is more to just the amperage on the MCB vs the amount of current you need to size an MCB. If the amount of current is below the MCB's rating multiplied by the value of its type, there'll no trip. In an overcurrent situation, most likely your electrical/electronic device will get fried (it's gotta be already faulty to draw excessive current) before your wire if you're lucky.

To size it, you'll need to know all the resistance involved (wire, devices, earth loop, inrush current). Not sure how many have the equipment to perform these tests?

Anyway, just to share.

http://www.studyelectrical.com/2014/07/min...tic-curves.html

QUOTE
MCBs are classified according to tripping over range of fault current as follows:

    Type B MCB
    Type C MCB
    Type D MCB


Type B MCB:

This type of MCB trips between 3 and 5 times full load current. Type B devices are mainly used in residential applications or light commercial applications where connected loads are primarily lighting fixtures, domestic appliances with mainly resistive elements. The surge current levels in such cases are relatively low.

Type C MCB:

This type of MCB trips between 5 and 10 times full load current. This is used in commercial or industrial type of applications where there could be chances of higher values of short circuit currents in the circuit. The connected loads are mainly inductive in nature (e.g. induction motors) or fluorescent lighting.

Type D MCB:

This type of MCB trips between 10 and 20 times full load current. These MCBs are use in specialty industrial / commercial uses where current inrush can be very high. Examples include transformers or X-ray machines, large winding motors etc.

All the above three types of MCBs provide tripping protection within one tenth of a second.


http://www.theiet.org/forums/forum/message...&threadid=32143

QUOTE
*Standard ranges of instantaneous tripping:

Type B - Above 3 In up to and including 5 In
Type C - Above 5 In up to and including 10 In
Type D - Above 10 In up to and including 20 In*

To be classed as a BS EN 60898-1 circuit breaker the following tests must be satisfied (you must remember these are tests carried out in a controlled environment):

*Type B

A current equal to 3 In is passed through all poles starting from cold. The opening time shall be not less than 0.1 s and not more than:

- 45 s for rated currents up to and including 32 A,

- 90 s for rated currents above 32 A.

A current equal to 5 In is then passed through all poles, again starting from cold. The circuit-breaker shall trip in a time less than 0.1 s.


Type C

A current equal to 5 In is passed through all poles starting from cold. The opening time shall be not less than 0.1 s and not more than:

- 15 s for rated currents up to and including 32 A,

- 30 s for rated currents above 32 A.

A current equal to 10 In is then passed through all poles, again starting from cold. The circuit-breaker shall trip in a time less than 0.1 s.

Type D

A current equal to 10 In is passed through all poles starting from cold. The opening time shall be not less than 0.1 s and not more than:

- 4 s for rated currents above 10A up to and including 32 A,

- 8 s for rated currents up to an including 10 A and above 32 A.

A current equal to 20 In is then passed through all poles, again starting from cold. The circuit-breaker shall trip in a time less than 0.1 s.*

*Source: BS EN 60898-1:2003+A1:2004 - Circuit Breakers for overcurrent protection for household and similar installations - Part 1: Circuit-breakers for a.c. operation


The reason I'm researching this is because I have a neighbor who had his concealed wire shorted permanently, something I'd rather avoid.

This post has been edited by beLIEve: May 6 2017, 12:40 AM
beLIEve
post May 6 2017, 12:15 PM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


Very detailed explanation : http://www.kevinboone.net/cableselection_web.html
beLIEve
post May 8 2017, 05:08 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


wise words, bro weikee. I think that's why the developer gave 4mm2 wires for room aircond despite room airconds are likely 1HP.

My neighbor's house was rented out. No one really knew how that socket was used as he only got back his house recently. It was looped alright. From MCB to 3 sockets. The last point was the one that fried.

I'm installing some new points for my own house. Will be using 4mm2 to minimize the melting problem, regardless of how long I use the current. Price does not differ a lot vs 2.5mm2 when I buy in rolls. The last time I paid for wiring, I was "convinced" that their 1.0mm2 (yes, I read it on the wire several times because I thought I misread it) 3cores is good enough for 2HP aircond. 1 month warranty woh.

BTW, I've read a lot of your useful responses here when I was searching for RCCB. Pleased to meet you, finally. Speaking of RCCB, another neighbor insisted that MCB will trip when there is a current leak when I tipped him about the 10mA RCCB for heater. I guess it would, if the leakage goes beyond the MCB rating x Type.

This post has been edited by beLIEve: May 8 2017, 05:10 AM
beLIEve
post May 8 2017, 03:53 PM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


That's why he confidently gave 1 month warranty. I always consult my friend before agreeing to all the deals offered by contractors. When problem occurs, can make money pulling new wires again.

Referring to RCCB, yes, after so much research, that's what I learned. Also read that some will trip at 50% of the value. Didn't drill too much into that.

Let me ask you this, since you're a 高人. Which is better? 10mA RCCB between MCB and water heater, or MCB between RCCB and water heater? My friend recommended the latter, but I went for the former after some research. It's sort of whether I want the MCB to protect RCCB from potential overcurrent damages, or RCCB to protect MCB from leakages. I'm protecting the RCCB because it's much more expensive. He said RCCB will not break, though I wonder what will happen when 100A flows through a 25A RCCB.
beLIEve
post May 8 2017, 11:18 PM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


QUOTE(weikee @ May 8 2017, 05:06 PM)
Don't look me so up. I just speak from my general knowledge.

If you plan to do "MCB between RCCB and water heater", unless you can identify the water heater neutral wires at the DB box if can't you will not have a balance current and it will always trip.
*
I'm very short only. That's why have to look up on you smile.gif

Actually, I thought as long as I add an RCCB, I need to identify the neutral wire no?

My original setup based on my friend's advice :
Live busbar --- wire --- RCCB Live Top --- RCCB Live Bottom --- MCB Bottom --- MCB Top --- Water Heater Live
Water Heater Neutral --- RCCB Neutral Bottom --- RCCB Neutral Top --- Neutral bar

New setup :
Live busbar --- wire --- MCB bottom --- MCB Top --- RCCB Live Top --- RCCB Live Bottom --- Water Heater Live
Water Heater Neutral --- RCCB Neutral Bottom --- RCCB Neutral Top --- Neutral bar

Yes I managed to identify the neutral wire. Small apartment, and developer was generous enough to use a 4mm. Only 2 of these.


QUOTE(Richard @ May 8 2017, 09:51 PM)
Why would you value a 10mA RCD higher than life?
Bro, did you misunderstand my posts? Or you see something wrong with my setup having MCB before RCCB?

Thanks for your responses.
beLIEve
post May 10 2017, 12:42 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


thanks bro Richard
beLIEve
post May 10 2017, 03:06 PM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


Back to the original topic.

Anyone here use MCB Type B at home? Seems like everyone is using Type C, but of course, most were probably installed by developers. Forgotten to find out if Pasar Road is selling Type B. The last time I bought, I didn't know the existence of Types B C D, they just gave me a Type C.
beLIEve
post May 11 2017, 02:26 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


hmmmm that's where my concern is. Or probably it's unwarranted.

Type C will only trip at 5x its rated current. If my understanding is correct, there'll be no trips below 5x. On a 20A Type C MCB, it means that 99.9999A can flow through the cable without it tripping. If it heats up the cables long enough, fire or short circuit.

Of course, knowledgeable people know not to overload any particular circuit, but we can't stop anyone from doing so.

This was the reason why my friend said there's no point protecting the RCCB with an MCB. I guess there's no harm trying though smile.gif

QUOTE(Richard @ May 10 2017, 07:52 PM)
You and me, we take and accept what is available..
I don't think I've much choice. Seems like it's our norm in this country to compromise safety for convenience. When I goto shops for 10mA-30mA RCCB, they'll always tell me "don't buy this, always trip". I guess the same applies to MCB, so no Type B for the wicked.
beLIEve
post May 11 2017, 10:49 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


Thanks bro weikee.

Yes, I found it there and my friend is using element14 exactly as you - for rare items. These are made in Europe too smile.gif Costs 8x more though.

http://my.rs-online.com/web/c/automation-c...archTerm=S201b2 seems cheaper than element14. I don't know who will do the customs clearance and not sure if SIRIM approval is needed.

Edit : Ok, my friend say all the clearance will be handled by element14.

This post has been edited by beLIEve: May 11 2017, 12:13 PM
beLIEve
post May 12 2017, 02:33 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


QUOTE
A continuous flow of overload current (beyond 20A) will heat up a secondary part of the breaker (a bimetal strip)..

Thanks bro Richard. You just answered my question! I did some further research based on your answer and found out that it's available on Wikipedia. All other sites just explain the magnetic trigger, which is 5x-10x the rating for our Type C. That explains the line curve to the left of the 5x-10x "rectangle".

This also explained what I observed with my neighbor's MCB. When I first reset the MCB that goes to the faulty line, it took a few seconds to trip. Subsequent resets are almost instant. So it's the thermal effect - it hadn't cool down. I disconnected the faulty link which is last in the loop and no more trips. There was already a partially (say, 10%) melted plug when he got back the house, so I think it's beyond dirt. Not within my skill to fix that smile.gif

For the RCD, yes, I've searched and read before, just for reading pleasure. I tumpang my friend to buy the 10mA and 30mA RCCBs when he bought his before all the readings. So my house is fully secured, at least, to what is within my knowledge. I'm still using a stack of Type 2 MCBs from the developers though, need to research how much they differ with Type C. I briefly read the other day, Type 2 is old standard.

My friend got everything right minus the thermal tripping part. He was the one who told me about the 10mA and 30mA RCCB. So yes, it's not enforced yet. By the time it gets enforced, there'll be a shortage in supplies smile.gif

And yes, ventricular fibrillation.

QUOTE
The dust settles on the live or Neutral wire and when wet will leak to a conductive cover tripping out the RCD..

Thanks for the tips. Long story short, my old 100mA used to trip on lightnings while neighbors' houses aren't. Now the new Hager 30mA (I use as main RCCB) survived many lightnings. It tripped once without lightning. At that time, only the fridge and fan is running (2 different circuits). So I think I'll have to clean some wires. I noticed many of my wires have paints on them. Contractors must've painted before they install the sockets. We're the second owner, apartment is 20 years old now.

bro weikee :
Ahhhh ok, thanks for the info. I just briefly browsed that site. Friend told me there are wires better than Mega. So I just searched for the wires, for the sake of knowing, and the MCBs. Both are much more expensive than Pasar Road. I'll check out element14 next time.

This post has been edited by beLIEve: May 12 2017, 02:41 AM
beLIEve
post Jan 1 2021, 08:44 AM

三軍都督
*******
Senior Member
7,803 posts

Joined: Jan 2005


QUOTE(kirlcheah @ Dec 31 2020, 11:07 PM)
Best is 30mA but it will always trip if there's lightning but if you have a 65kV Surge Arrestor installed, you should be alright without any RCCB trip cause the surge arrestor will absorb the voltage from the lightning. 45k is around RM500 plus. 65kV is around RM1000. Go figure. Buy only good MCB or RCCB with Sirim. There's a lot of fakes out there. EPS is low cost range. Buy Hager / Schneider. Hager is around RM8 for a MCB while Schneider is around RM 13 each. More expensive means it's more sensitive. EPS only cost RM4 dollars. I won't put my life in danger by using a MCB costing dollars....
*
My Hager 30mA never trip on lightning, without arrestors. Perhaps a good brand makes a difference? Besides, shouldn't an RCCB trip on Amp leak rather than Voltage surge?

Sometimes don't get to choose. Most people rely on contractors.

 

Change to:
| Lo-Fi Version
0.0235sec    0.66    7 queries    GZIP Disabled
Time is now: 25th November 2025 - 06:25 PM