Welcome Guest ( Log In | Register )

Outline · [ Standard ] · Linear+

 Basic Intake and Exhaust Modification Guide, for normal aspirated cars v1.0

views
     
upontheriversky
post Oct 15 2011, 01:41 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(low yat 82 @ Oct 13 2011, 08:28 AM)
» Click to show Spoiler - click again to hide... «


this 1 need confirm wit king amir lo.. if he really wanna do dyno, then wait for him lo... i lately burnt a hole in d pocket as well... somemore this end of month goin holiday at langkawi...lucky this month salary comes out at 2Xhb  sweat.gif  sweat.gif
*
ok anytime u guys wanna do around next month count me in, never been on dyno before rclxm9.gif


QUOTE(ldhong @ Oct 13 2011, 09:59 AM)
I want dyno as well...Where is ur preference place for dyno????

GT-Auto ok???  brows.gif  brows.gif  brows.gif
*
how much GT auto charging?

QUOTE(kokhing520 @ Oct 13 2011, 08:54 PM)
Really appreciate on your explanation bro!!  thumbup.gif
currently engine if not mistaken..should be EJ-VE..
so...wat is the size of the piping u recommanded?
*
if its ej-ve, get 1.5" piping since thats the smallest ive found so far, stock piping size is hard to find in kl area, i got a friend in penang says got 1.4" if u want to travel all the way there biggrin.gif


QUOTE(luqmanz @ Oct 13 2011, 10:51 PM)
Just use the high-school math formula to calculate ........  Volume = PI x radius x radius x Length = PI x 1.5 x 1.5 x 15
A termination box is used to "fool" the pressure wave into thinking that the pipe has ended. So this TB  needs to have a big volume to "mimick" atmosphere. Cat-con is just a narrow pipe with filters.
When it thinks the pipe has ended, the wave will later be reflected back to the exhaust port in an upside-down manner.
actually the cat-con can be used as termination box as it does expand the gas to a bigger volume, its just that the boost strength wont be as high as using a bigger volume termination box. i suspect honda use catcon as part of their exhaust tuning on their new models, some of my friends on new honda jazz complaints after changing to 4-2-1 extractor and losing power they used to have but got gain in higher end, i guess the power loss is due to removal of the catcon. the tuned exhaust must have been sync-ed with oem airfuel tuning so removing it tempers with oem air/fuel ratio as well

to play safe so that we wont temper the oem exhaust tuning if there is any, can use cherry bomb bullet to replace catcon, its still an expansion chamber only its free-er flowing of course than the cat

QUOTE

Added on October 13, 2011, 10:58 pmupontheriversky...

Did u notice that .. if u tune the exhaust at 4000 RPM ... you can also gain the same effect at 2000 RPM ... the same thing if you tuned for 6K RPM .. you can get the same effect at 3K RPM ... is this normal ?
*
yea, i always thought of that but i cant be sure for now, i have to do dyno on my car and study it. there is also one thing to consider, if it resonates at 4000rpm, there has to be some rpm where anti-resonation occurs in which we will have a torque dip so i guess best to consider all this when choosing rpm to tuned for

upontheriversky
post Oct 17 2011, 06:48 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(kokhing520 @ Oct 17 2011, 12:56 AM)
so..bro..if i use 1.5" pipe will i get the same result as 1.6" since they jus diffe 0.1"?
Straight muffler? how abt S-flow muffler?
*
u will be surprised with how different the car goes with 0.1" pipe change. increasing pressure in exhaust increases gas velocity in squares i.e. 2 pressure increase = 4 velocity increase, 3 pressure = 9 velocity. so u can imagine how 0.1" change can make lots of difference

if backpressure happens, the velocity will be reduced in same fashion too

i only know straight flow setup bro. have to ask others who have experience with sflow in their setup


Added on October 17, 2011, 6:54 pm
QUOTE(edison_84 @ Oct 17 2011, 03:42 PM)
Change my muffler 3 weeks ago. Compare to previous setup (mod+original muffler), car feel like power lose, what is the problem? But FC still maintain, RM50 300km.. rclxub.gif

My ride : BLM
Mod: header 4-2-1, midbox, air filter, and spark plug.
*
may i ask what is the muffler spec? and any mod on stock piping?

This post has been edited by upontheriversky: Oct 17 2011, 06:54 PM
upontheriversky
post Oct 17 2011, 10:57 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE
3. Ignore exhaust pressure wave tuning; it's not a significant issue with a stock valvetrain.


QUOTE( r u g a @ Oct 16 2011, 07:33 PM)
i agree it is not as significant on stock valvetrain when my engine has only 9 degree overlap and results i have got from testing on my own car is not that impressive but it certainly works and thats enough for me. ive seen impressive result helping others with more aggresive cam with this idea when it was opposed and mocked by most exhaust shops i consulted and that means something to me biggrin.gif
What matters is the grab of knowledge and know how to apply, coz to be able to apply it to any cars in future, that is priceless, it can save us a lot of money in future mod with bigger more overlap engines. worthiness of things has different meaning to everyone biggrin.gif

also to challenge conventional ideas is what makes the forum fun and make our forum looks more sophisticated hehe smile.gif

QUOTE
piping original. straight muffler.


what is the diameter of that muffler?

This post has been edited by upontheriversky: Oct 17 2011, 11:12 PM
upontheriversky
post Oct 17 2011, 11:08 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(edison_84 @ Oct 17 2011, 11:03 PM)
piping diameter about 0.2mm bigger than original piping
*
ok this is tough..mind sharing ur driving experience before and after u mod?
upontheriversky
post Oct 18 2011, 01:58 AM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(luqmanz @ Oct 17 2011, 11:14 AM)
I have made some observation that ... for a given length .. there are several fitting RPM to achieve the desired pressure wave scavenging effect.

For example for my MYVi (pipe length 45")  ...have several resonance between RPM 2000-4500. They are
2000, 2200, 2800, 3300, 3900. Which means, I should be able to feel "power" between RPM 2000-4500 as I jump from one RPM to the other. 

Other resonance RPM outside 2-4.5K are 4800 and 6500 .. but those are too far apart (cant expect the RPM to jump from 3900 -> 4800 -> 6500 easily like it does between 2000 -> 3900... LOL) ... this is MyvI only maaa
*
bro teach me how u derived those resonating rpms from 2k,2.2k to 3.9k and so on..?
wait till u do ur own exhaust, sure u find myvi is capable of revving that high hehehe


QUOTE(edison_84 @ Oct 17 2011, 11:22 PM)
Before change muffler:
Can feel the boost when rpm almost reach 3,000rpm. Normally change gear at 3,000 rpm

After change muffler:
Have to rev higher, 3,000 rpm and above, 3,200 rpm can feel the boost, change gear around 3,200 - 3,500rpm, if below 3,000 rpm, have to press more gas to get the speed. Overall, car feel slow at day time, can feel the power at nite time.
*
ok i can probably say that the muffler actually raised ur powerband from 2.8k to somewhere near 3.2k, reason can be the straight muffler opened up a bigger path so the gas velocity now takes higher rpm to match ur usual driving habit.

but just want to see other factors, what do u have in between the new muffler and the 4-2-1?

did u find more power at higher rpm than before?

apart from colder air at night giving more power, pressure wave tuning will change at night too because of exhaust wave speed is slower at lower temperature so meaning if during day boost is felt at 3500 rpm, at night time the boost might be felt at 3,000 rpm

in general, i believe an engine performs differently between day and night especially when we have 2 extremes of shiny hot days to breezing rainy night coz engine performance overall is largely affected by temperature..exhaust speed, intake air temperature, thermal efficiency etc...

who knows in rainy days where air is dense with moisture, we got free water injection upgrade for a while haha biggrin.gif

QUOTE( r u g a @ Oct 18 2011, 01:00 AM)
yeap, thank you again for sharing out all these.

we will find out further when we are going for dyno and can explore the result.

hopefully i can do mine soon, but i'm thinking whether should i dyno the based standard output first beforehand.

although still not able to figure out all the calculation and concept, but still i have faith in this type of unconventional tuning.
*
yes i really want to get my hands on my own dyno chart, even though a lot of theory been covered here but only the dyno will actually tell us how accurate the theory is to the reality.

ey if u got extra budget, i 2nd ur thought to dyno the stock performance, i wanted to do that but my car has been modded when i bought it. Its really useful when it comes to tuning, so we can see what perodua has done for us, we take it from there and do the rest hehehe easier to justify the power increase with all upgrades we are going to do in future

actually i really hope someone who already been practising this method for ages, read this thread and come up with something more shocking, that someone is gonna be godlike haha

This post has been edited by upontheriversky: Oct 18 2011, 02:07 AM
upontheriversky
post Oct 18 2011, 10:25 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(kokhing520 @ Oct 18 2011, 02:32 AM)
can u share your straight flow full setup ?
u manual or auto??
*
3-2-1, 1.5" piping, bullet and straight flow muffler, mine is a manual


QUOTE(luqmanz @ Oct 18 2011, 11:48 AM)
I'm using the formula ...  n*L = (speed of sound) * (degree difference btween Exh open and Intake Open) / 6 / RPM

n = 2,4,6,8,10,12,14   

L = chosen length ...
When we change the n .. we get different RPM ...

n = 2  means    one-round-trip          (from manifold -> collector -> manifold)
n=4    means    2-round-trip

etc...

Example ...

L = 1.143 meter  (45 inch) ...

and RPM = 3700  ...  n = 8  ... the pressure wave made 4 round-trips before arriving at the the manifold during intake open.
*
got it smile.gif


QUOTE(edison_84 @ Oct 18 2011, 05:23 PM)
Change to aftermarket midbox between new muffler and 4-2-1, pipe diameter also around 0.2mm bigger than original exhaust pipe.
Yup, more power at higher rpm and easier to rev up to 5k-6k rpm.
Can I add bullet after midbox? My friend complain exhaust sound too loud, she don't like it.
*
ok getting more power at higher rpm is consistent with ur current straight flow, that is the trade off of exhaust mod, u gain in one end, and u lose on the other, for ur case, power only felt boosted at 3.2k instead of 2.8k but ur higher end power is more.

do u like the power u have now in higher rpm? or u like the setup but wish the starting boost stays about the same rpm as before? or anything else that u want to improve?

u will feel higher boost with bigger pipe diameter midbox but since noise is an issue, if got space why not install another midbox right after the first one? the bigger the pipe diameter the better but if scared too noisy then keep to same diameter on what u have now but the potential would be limited. it muffles better than bullet and if the 2 midboxes are close enough to each other it would form a bigger termination box than what u have now and thats good for power overall, but some exhaust shop would refuse to do this, i think it would work.


upontheriversky
post Oct 21 2011, 08:27 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
from end of extractor to the first bullet or change of pipe area
upontheriversky
post Oct 23 2011, 11:55 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
collector length usually refer to downpipe, point from header merge collector outlet where 4 pipes merge into one until the first bullet.

the flexi is also a change of area but not a significant one

yes, try allow a length of collector pipe minimum of 18" before putting bullet in, the downpipe will improve torque across all rpm, not just the low end. this is a general number though


upontheriversky
post Oct 25 2011, 02:39 PM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
QUOTE(low yat 82 @ Oct 25 2011, 08:57 AM)
hehe! thanks for d experiment yo... but i dunno my flexi pipe size though... y shah alam a? u not stay at kelana jaya ka?

m havin dilemma wit my torque curve la.. how come shape like sheet 1 a... bcoz afr or wat a?zzzz

[attachmentid=2502344]
from my analysis, it seems m havin problem wit 4k rpm..

n from d calculation i did for my engine,in terms of wave / pressure analysis,

d stock intake ruuner length is maximise for around 4k rpm wit 3rd Harmonic, means cant sqeeze anymore

d exhaust currently tune for 3k rpm, guess i can tune this part for better mid range torque... mayb tune for 4k rpm..  hmm.gif

d piping currently at stock 1.5"... tuned for 3k rpm.. guess i increase d size to 1.6-1.65" to tune better power at 4k rpm range...

not sure shud i tune for max torque instead as its quite far away at 5k rpm....let me noe wat u guys think of...
lol..nice stuff... exss work i saw their facebook b4. they use wave pressure tuning..but d price r....
*
if u after a wide powerband:
what about readjust collector length to tune at 4k - 4.5k rpm to raise the torque dip and adjust pipe size so it still maintain high flow velocity at 3k rpm?

if u after for best power:
tune length at 5k u will get high boost when u reach max torque, the dyno curve will form a steeper hill, have to change gear often to stay "tuned" but peak power is increased

small pipe needs throttle control for pickup, big pipe can floor the pedal for instant response

my humble opinion only hehe


QUOTE(amir_tengkorak @ Oct 25 2011, 09:39 AM)
I'm from shah alam la dei..  smile.gif

To all who want to tembak me and say flexi pipe size doesn't matter,go ahead try to change to big size.
Even exhaust shop tembak me and say that flexi pipe doesn't matter.
But then after i explain my problem,then only they started to "oh ya la maybe got difference"
F**k la..off course got difference..if u compare the inner size of a small and big flexi pipe,big difference la..
Front portion of exhaust system pulak tu..haiz..
If anyone here want to tembak me,hold on..chill..
Go to exhaust shop,buy a flexi pipe that is bigger than ur current flexi pipe and install it.
Use it 1 month see u can tahan or not the almost no low end power..hahahaha
*
i 2nd that, u are indeed a wise person to kitai back the exhaust guy hehe biggrin.gif

upontheriversky
post Dec 15 2011, 02:44 AM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
now i understand why exss exhausts are damn expensive, those blocked mufflers are legendary..didn think we can get it here locally. its perfect for wave tuning purposes

is the midbox blocked type too??

This post has been edited by upontheriversky: Dec 15 2011, 02:55 AM
upontheriversky
post Mar 25 2012, 04:05 AM

New Member
*
Junior Member
12 posts

Joined: Feb 2009
My general rule of thumb for street exhaust system:

Big front piping/collector before centre bullet/midbox, small back piping after bullet all the way to tailpipe

So far ive seen consistent result with 3 different cars, kelisa, proton waja and putra, all stock engine.

highly impressive pickup / low end to early mid (2k - 4k) due to big sized collector to dump a lot of exhaust at short time during lower gears, the choke only comes at higher rpm (4.5k and above) due to smaller piping at the back but this maintains high exhaust velocity which is pleasant to drive/cruise in highways. Town driveability and top speed are still maintained satisfactory.

Small back piping also suppresses the noise so its a well balanced setup for town driving.

Imagine ur whole exhaust system as a venturi piping (big to small), so exhaust gains velocity progressively as it goes from big front piping to smaller piping at the back

Be practical, we will probably rev high for first few months after exhaust mod due to excitement and start getting bored and spend most of the time cruising at 3k (which happened to me biggrin.gif) so this setup is worth on the long run

cheers biggrin.gif

This post has been edited by upontheriversky: Mar 25 2012, 04:18 AM

 

Change to:
| Lo-Fi Version
0.0481sec    0.28    7 queries    GZIP Disabled
Time is now: 12th December 2025 - 11:45 PM