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 Worklog: PowerMacG5 casemod, Stopped modding this: Got the REAL THING

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aaron_lwm
post Oct 12 2005, 08:39 PM

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sweet mod mac.....good mod....wanna see more of this, cheers
TSMacDaNife
post Oct 12 2005, 09:14 PM

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QUOTE(ckwei @ Oct 12 2005, 08:30 PM)
very very sweet tools you have there.. boner inducing XD

btw if u dont mind me asking, what is your job description? the work rig seems to be too powerful for any day to day work unless ur a designer or something smile.gif feel free to ignore me if you dont feel like answering happy.gif
*
The WorkRig is so named because it resides at my office, hence at work. Truth be told, I rarely do any "real" work on it. Obviously, the power is for gaming... cool.gif . Am presently replaying FarCry which is a totally different experience @ 1920x1200 4xAA/4xAF.

Don't want to talk too much about the job. Suffice to say, there's a lot of waiting around required, so the WorkRig provides entertainment for the slow periods.
ckwei
post Oct 12 2005, 09:54 PM

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sorry if i missed reading some of your writings, but are u gonna build a new system from scratch or just transplant some from your other systems?
TSMacDaNife
post Oct 12 2005, 09:58 PM

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QUOTE(ckwei @ Oct 12 2005, 09:54 PM)
sorry if i missed reading some of your writings, but are u gonna build a new system from scratch or just transplant some from your other systems?
*
Haven't decided. Actually I was hoping to delay the choice of mobo to allow for the crossfire based mobos to surface but... need a mobo in order to make the backplate and see how the PCI slots line up... No Fatality available so went with another DFI. Same goes for GPU. I'll probably take one (or both) of the 7800GTXes into this rig. Or if the X1800xt cards become available... who knows...

No firm plans to components as yet. Will take things as they go along...

And post em here of course. cool.gif
GoldenHawk
post Oct 13 2005, 09:55 AM

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QUOTE(MacDaNife @ Oct 12 2005, 09:58 PM)
Haven't decided. Actually I was hoping to delay the choice of mobo to allow for the crossfire based mobos to surface but... need a mobo in order to make the backplate and see how the PCI slots line up... No Fatality available so went with another DFI. Same goes for GPU. I'll probably take one (or both) of the 7800GTXes into this rig. Or if the X1800xt cards become available... who knows...

No firm plans to components as yet. Will take things as they go along...

And post em here of course. cool.gif
*
Looking for CrossFire boards? thumbup.gif
--> [BULK] ATI CrossFire Motherboard, 1st BULK

Some nice cards to consider drool.gif
--> Sapphire Radeon X800 GTO2 PCIE
-->[BULK]Pre-Order X-1000 Series GC-Full Range, Colorful Brand

...And someone doing the "combo" thing as well laugh.gif
--> [WTS] Latest Mobo & Dispaly Card~!

This post has been edited by GoldenHawk: Oct 13 2005, 09:55 AM
ckwei
post Oct 13 2005, 01:22 PM

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it'll be sweet to see you run some aqua computer cooling stuff in the rig man... very sleek design they have smile.gif but then again, whatever u do, i'm sure it'll be awesome with such a great casing to build upon.
TSMacDaNife
post Oct 13 2005, 02:52 PM

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QUOTE(ckwei @ Oct 13 2005, 01:22 PM)
it'll be sweet to see you run some aqua computer cooling stuff in the rig man...
*
Agreed... Water cooling this rig would be ideal (and there's the space for the hardware too..) Trouble is, hard to find the components that I would like to use, for example:

user posted image

Have cut the upper tray with the dremel. Sparks were flying today...
iZuDeeN
post Oct 13 2005, 03:26 PM

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Mac

how much $$$ are you willing to put into this machine?
TSMacDaNife
post Oct 13 2005, 04:40 PM

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QUOTE(iZuDeeN @ Oct 13 2005, 03:26 PM)
Mac

how much $$$ are you willing to put into this machine?
*
As little as possible... laugh.gif
aaron_lwm
post Oct 13 2005, 05:31 PM

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as little as possible whistling.gif, looks like its gonna cost a alot already, Y dun u try to get a X1800XT, be the 1st to own them
lucifah
post Oct 13 2005, 05:34 PM

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i'm typing this in so i can follow this thread easier

and so as not to let mods marah me, i'd say

great job. the G5 casing itself is a masterpiece already, and i can't wait to see ur finished project
TSMacDaNife
post Oct 14 2005, 09:14 AM

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Finally. took the dremel to metal. Cut the top tray case.

Preparation is everything. Measure many times. Mark and recheck. Cut only once.

Workplace safety: Keep the workarea neat. Isolate your working area and minimize dust contamination. Facemask, protective eye and handwear are essential. In order to keep the tray steady while cutting I supported the back with a folded towel (wrapped with a paper so won't have to clean it later). In order to keep the aluminum dust off the insides of the case, the area was isolated with a plastic sheet.

user posted image

With that done, used the dremel with the 32mm (1mm thick) cutting wheel. As the insides of the case are hard to reach, used the Dremel Flexishaft. My advice to cutting aluminum: Use a high rotation speed BUT cut shallow and use repeated bites rather than a continuous cutting action. Your hand grip is important. Use a golf grip (with both hands) as there is significant kick when you begin to cut. If the dremel goes out of the groove, an unsightly burr would result. Lots of sparks. Protect hands with gloves, protect eyes with plastic non shatter glasses.

user posted image

The end result after cutting and deburring (Used a 3.2mm Shank no.8175) was quite neat even if I say so myself...

user posted image

user posted image

TSMacDaNife
post Oct 14 2005, 09:24 AM

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With the cutting done, it was time to see if the mobo would fit. Additionally I needed to measure where the mobo would be positioned in order to mark the drill points to mount the acrylic mobo backplate.

Took the 7800GTX cards out of the workrig and marked out the mobo position required for the PCIe cards to line up correctly with the G5 case slots.

user posted image

Replaced the Apple Harddrive bay and Top bay seperator/fan holder in order to see how all the parts fit.

user posted image

Realized that part of the plastics of the drive bay and separator will get in the way of the motherboard.

user posted image

Marked these areas for cutting. Got to get the Dremel out again....

user posted image


TSMacDaNife
post Oct 14 2005, 09:58 AM

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Now a Dry Fit to see how if all the components will sit where I plan them to go.

Essentially the principle is this: Divide the case into Four Compartments.

The top compartment is already there. Here reside the drives: Optical and harddrives. Am considering mounting a floppy too, but this is not essential. This is a low heat-generating compartment so could do with a small, slow fan for cooling

The second compartment will house the 7800GTX SLi config. This is a warm compartment and will be cooled by a 12cm Fan mounted close to the cards for maximal cooling. It will be separated from the third compartment by a sheet of clear acrylic cut to shape to fit both the mobo and the Apple acrylic panel.

The third compartment will house the processor and the RAM. The processor will be cooled by a Coolermaster Aquagate Mini (Cheapest I could find: RM250 @ Cycom, LYP).

user posted image

I like this cooler. It's simplicity (no reservoir and integrated pump/heatsink) makes it an elegant cooling solution. The radiator will NOT be in this compartment.

The fourth compartment at the base of the G5 case and separated from it by another acrylic panel will house the PSU and the Aquagate mini radiator.

user posted image

The radiator has a coolermaster 8cm Aluminum fan (RM40 @ Robyncom, LYP) cooling it.

user posted image

The PSU already has fans in a push pull position and will be mounted towards the front of the case. I realize that I will be blowing hot air onto my radiator (from the PSU) but as I do not have sufficient space to place the PSU at the rear of the case (it will hit the RAM cards), I do not have much of a choice...

user posted image

So once I cut the acrylic into shape, I will have four compartments dividing the G5 Case into four thermal zones, with fans of corresponding speed to cool each compartment.

user posted image

Well, that's the plan anyways... thumbup.gif

Pictures perhaps explain things better...


b0ib0i
post Oct 14 2005, 10:19 AM

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wow cool biggrin.gif
ckwei
post Oct 14 2005, 10:54 AM

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nice progress.. do u telling us the weight of the case when u got it? looks quite heavy tongue.gif
btw i notice that u have a dinovo.. i might wanna get the kb only with the cordless desktop set and replace my old mx duo kb.. just wanna know how's gaming with the dinovo kb? it looks pretty delicate man, am afraid that they keys will jump out or get smashed with heavy use XD
Defort
post Oct 14 2005, 12:45 PM

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so you just gonna put that psu like that?
sherren
post Oct 14 2005, 01:00 PM

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Nice,anyway Good Job thumbup.gif
TSMacDaNife
post Oct 14 2005, 01:12 PM

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QUOTE(Defort @ Oct 14 2005, 12:45 PM)
so you just gonna put that psu like that?
*
It's a DRY FIT. Meaning I still have a lot of work that I have not done. I am just checking to see if the components fit where they are supposed to be. I've not done the backplate for the mobo, the backplate for the PSU, the compartment separators, the fan mounts, the list continues...

...that's why it's a worklog doh.gif
ikan_semilang
post Oct 14 2005, 02:27 PM

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Nice modder and nice picture. My friend said the price for casing is around RM700-800. sweat.gif

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