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 Worklog: PowerMacG5 casemod, Stopped modding this: Got the REAL THING

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ianho
post Oct 27 2005, 11:06 PM

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QUOTE(MacDaNife @ Oct 27 2005, 11:00 PM)
Three problems with this:

1. It's a lot of work
2. The G5 only has two USB ports. The DFI board has six. I need all six.
3. It's a lot of work
*
Oh well. I suppose it's gonna b hidden at the back anyways. Lookin good so far.
Xrossfire
post Oct 28 2005, 02:55 AM

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this thread looks smashing!
great mod u got there, Mac. thumbup.gif
hey if u need help fabricating acrylics or aluminium, let me know.
i got aluminium sheets available smile.gif

ugh, im sooo wanna molest ur G5 tongue.gif tongue.gif blush.gif
TSMacDaNife
post Oct 28 2005, 03:43 PM

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Thanks for the support CrossFire. It is much appreciated.

Today, worked on thermal zones and case cooling.

The fans in the original G5 are thermally controlled. There were two circuit boards that come with the case. Presumably these are the temperature monitoring circuits that Apple builds into the G5 case. While I would LOVE to utilize them, sadly, I am no electronics genius and so will have to go low-tech:

user posted image

Sunbeam Rheobus Easy Fan Controller. Nice cos it is able to switch off the fan entirely. Now obviously the G5 case has no 5in bays to speak off. So I'll have to mod this too...

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Happily the Dials just slide off. Removing some nuts and screws leave me with the naked PCB and Rheobus. Interestingly, Sunbeam saw it fit to include some heatsinks too...

user posted image

That much done it was time to cut some acrylic in order to fabricate the shelves that would divide the G5 into separate thermal zones. These were done after careful measurement and cut 5mm acrylic with my trusty Dremel into the following three pieces:

user posted image

The lowest shelf goes right at the bottom of the case. Note the slot for PSU wires to enter and here is where the cable clutter goes... I may paint this silver in the future but so far, it looks quite neat to be able to see the cables and yet know that they do not interfere with airflow at all.

user posted image

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The next shelf has the Fan Controller built into it:

user posted image

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TSMacDaNife
post Oct 28 2005, 03:50 PM

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Finally the third shelf will separate the PSU compartment from the PCIe Graphics Cards. This is why I chose the Aquagate Mini 8cm version. The 12cm version simply will not fit in the narrow space that is available. No matter. The X2 runs very cool anyways...

user posted image

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And with the Apple sidepanel back on, it all comes together...

user posted image

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Well, that's it for now... Further updates may be a little delayed thanks to the presence of some new distractions... Namely these two beauties. A double punch of the best games this year!

user posted image
bahgger
post Oct 28 2005, 03:56 PM

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Very nice looking mod MacDaNife smile.gif Don't forget that acrylic edges should be filed, then sanded dry, sanded wet, and finally allowed some brasso polishing to look as good as the flat surfaces. For your additional work you might find that when you do the above process before gluing two pieces together (perhaps using Tensol 12 rather than your current adhesive) you'll attain a much cleaner looking edge smile.gif Hope that helps! Good luck fellow modder!
ckwei
post Oct 28 2005, 10:49 PM

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the lower compartment looks pretty tight.. will there be enuff clearance for your rams?
TSMacDaNife
post Oct 28 2005, 10:53 PM

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QUOTE(ckwei @ Oct 28 2005, 10:49 PM)
the lower compartment looks pretty tight.. will there be enuff clearance for your rams?
*
Tested OK with Corsair ProSeries (the tall ones with the LED lights).

Have to take out the PSU first though...
evilnickwong
post Oct 29 2005, 01:33 AM

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Those shelves look fekking sweet, not to mention your usual excellent cable management and good integration of the rheobus. That last knob on the right isn't pushed down all the way tho, wink.gif. Lol, I can see you're getting real handy with acrylic eh. laugh.gif

Your photos seem to give alot of interesting hints at the tidbits in your room. diNovo, Copperhead+Exactmat, Eclipse...
ckwei
post Oct 29 2005, 01:18 PM

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pardon me mac but i browsed thru every page but i still couldn't find anything about how you attached the mobo to the acrylic tray. maybe i missed. mind sharing how you actually did that? what kinda stand-offs are you using? and how do you attach them to the acrylic? thanks smile.gif

ps. sweeeet swweet mod thus far smile.gif
LittleLinnet
post Oct 29 2005, 01:31 PM

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ckwei,i belive there are those pics at few pages before
TSMacDaNife
post Oct 29 2005, 02:06 PM

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QUOTE(ckwei @ Oct 29 2005, 01:18 PM)
pardon me mac but i browsed thru every page but i still couldn't find anything about how you attached the mobo to the acrylic tray. maybe i missed. mind sharing how you actually did that? what kinda stand-offs are you using? and how do you attach them to the acrylic? thanks smile.gif

ps. sweeeet swweet mod thus far smile.gif
*
It's in page 5.
ckwei
post Oct 29 2005, 05:28 PM

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crap how could i miss that >.<
ok, so what you did was drill holes into the board and just insert the mobo standoffs rite? will the arcylic crack if you screw it in by force after drilling? interested to know cos might try to build a case from scratch nxt yr tongue.gif thanks again smile.gif
sooyewguan
post Oct 29 2005, 05:41 PM

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Hi Mac, why not you cut a hole for the bottom acryic for the PSU to fit inside it. In that way the cable out from the PSU will be under the sheet.

Attached Image

Just my 2cents. Keep up the good work.

This post has been edited by sooyewguan: Oct 29 2005, 05:42 PM
m|ng
post Oct 29 2005, 06:17 PM

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Great!
Looks just great! biggrin.gif
So are you going to imitate the 'G5' cover above your CPU?
Coz your aerogate cooler's (i think) pipe is kinda like obstructing the view.. smile.gif

gmail
post Oct 29 2005, 09:59 PM

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well done mac, really looks nice and tidy!
valiant13
post Oct 29 2005, 10:04 PM

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excellent job!! by the way where did u get an apple casing?
iZuDeeN
post Oct 29 2005, 10:28 PM

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im pretty sure by the time you finish with this project, it will become 20+ pages. I suggest later you open a thread here or elsewhere (blog), detailing on how you do it from Step 1.

It is hard to read all your post with all comments in between (mine included)...


TSMacDaNife
post Oct 29 2005, 10:30 PM

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QUOTE(ckwei @ Oct 29 2005, 05:28 PM)
crap how could i miss that >.<
ok, so what you did was drill holes into the board and just insert the mobo standoffs rite? will the arcylic crack if you screw it in by force after drilling? interested to know cos might try to build a case from scratch nxt yr tongue.gif thanks again smile.gif
*
You will have to use a rotary tool (I used a Dremel Multipro) to drill holes that correspond to the size of the standoff screws that you intend to use. The size must be exact or your acrylic will crack.

QUOTE(sooyewguan @ Oct 29 2005, 05:41 PM)
Hi Mac, why not you cut a hole for the bottom acryic for the PSU to fit inside it. In that way the cable out from the PSU will be under the sheet.

Attached Image

Just my 2cents. Keep up the good work.
*
Problem with this was that the fan would then be blowing amongst the wires, which is exactly what I want to avoid. The point is the completely free the airflow from obstructing wires.

QUOTE(m|ng @ Oct 29 2005, 06:17 PM)
Great!
Looks just great!  biggrin.gif
So are you going to imitate the 'G5' cover above your CPU?
Coz your aerogate cooler's (i think) pipe is kinda like obstructing the view..  smile.gif
*
Not sure yet. A cover will block airflow to the radiator. A nice AMD X2 logo would be nice though. I have a nice nVidia SLi sticker too....

QUOTE(gmail @ Oct 29 2005, 09:59 PM)
well done mac, really looks nice and tidy!
*
Thanks!

QUOTE(valiant13 @ Oct 29 2005, 10:04 PM)
excellent job!! by the way where did u get an apple casing?
*
I've a buddy who is the boss/co-owner of a Apple Service Center... I was in his shop to purchase an extension of my .Mac account. I saw the bare case and asked how much it would cost to buy and he offered it to me for free... whistling.gif
ALIAS.JG
post Oct 30 2005, 12:36 AM

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QUOTE(MacDaNife @ Oct 28 2005, 03:50 PM)

user posted image
*
is that a saitek gaming k/board i see there notworthy.gif
valiant13
post Oct 30 2005, 12:41 AM

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oh well... does ur buddy have anymore of it? haha...

but it's a real good job that u did with modding..

Kudos

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