QUOTE(bbhing98 @ Jul 23 2022, 12:04 AM)
My original problem is also that headlamp flicker, then eventually shut off. Then I turn off and on again, it comes back on.
But eventually over time it totally stopped working. The ballast for my car is not as pricy, around rm200-300 for a new piece, or halfcut around rm70.
Initially I've tried changing the bulb and claimed warranty twice ( 3 bulbs total), all with the same behavior.
So I suspected it is ballast issue, so I proceed to replace the ballast, 3 times too, with several halfcut used ballast that are tested and proven working. At first, upon installation, it works properly, but after a few days of usage, the bulb totally won't light up anymore.
Is there any component connecting to the ballast that may be a problem?
Did you gotten original ballast from Toyota service center or you bought outside OEM?
same goes for bulbs
Assuming you didn't do any electrical modifications or suffered any damages (eg: rats chewed off your grounding cable connected to your headlamp/ballast), no your issue is generally first and foremost bulb, ballast highly unlikely unless worn, which the LED solution will work as it is much more efficient
I never changed by ballast because i didn't want to gamble with OEM and half cut, and brand new original cost way too much around RM2K.
The reason for this old decrepit tech is how the bulb requires a plasma arc formed, needing 24k volts. Yes 24000 volts lol
https://en.wikipedia.org/wiki/High-intensity_discharge_lampQUOTE
At the end of life, many types of high-intensity discharge lamps exhibit a phenomenon known as cycling. These lamps can be started at a relatively low voltage. As they heat up during operation, however, the internal gas pressure within the arc tube rises and a higher voltage is required to maintain the arc discharge. As a lamp gets older, the voltage necessary to maintain the arc eventually rises to exceed the voltage provided by the electrical ballast. As the lamp heats to this point, the arc fails and the lamp goes out. Eventually, with the arc extinguished, the lamp cools down again, the gas pressure in the arc tube is reduced, and the ballast can once again cause the arc to strike. The effect of this is that the lamp glows for a while and then goes out, repeatedly. More sophisticated ballast designs detect cycling and give up attempting to start the lamp after a few cycles. If power is removed and reapplied, the ballast will make a new series of startup attempts.
Life expectancy of non Ori ballast and bulbs will give you a lot of headache.