First, gone hunting for cookie cutter. Found one set of 12 pieces, and has a 42mm cutter. Bought it from Shopee. I press the cookie cutter into the foam to make a mark.

Here's a nice circle created by cold press the cookie cutter.
I further heat up the cookie cutter with a heat gun, then press the heated cutter further down for the depth I wanted.
A heated cookie cutter will melt through the foam.

Irrigating is a little challenging.
With the cooking cutter in place as fencing,
I use a combination of soldering iron to melt down the foam, and a steel ruler to excavate and flatten the surface as much as possible.

Test placement of the speaker.
At this depth, the speaker is only half buried in the speaker pocket I just created.
Even so, it's poking on my head.
I deepened the pocket further afterwards, and have the speaker fully buried and flush with the surface.

Another view of the speaker sitting nicely in the pocket without needing any velcro to hold it in place.
Later, I use soldering iron to cut out a cable trunk to run the speaker cable out from the pocket.

This post has been edited by WH4CockcooBird: Aug 10 2022, 08:05 AM
Aug 10 2022, 08:04 AM
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