QUOTE(yzliew @ Dec 6 2006, 11:49 PM)
fren the diagram are show not clear.
Which cable should put to the fuse place and which for the switch.
the +12dc ,-12dc,+5dc,ground is it are there all using for hard disk and cd rom that one cable?
And where you get the stuff like the red and black plug?
Thank You
Ok, let's play safe, shouldn't we ?
Never open the PSU casing and poking around even it's already powered off. My method might be not so elegant, but should be "safe enough" for most people to experiment

1) Please mark your cable with proper label. You can get cable layout & definition from here:
http://pinouts.ru/Power/atxpower_pinout.shtmlhttp://pinouts.ru/pin_Power.shtml2) After finish marking, you can cut & remove the 4-pin molex, ATX connector and any unwanted connector. Group & bundle them together based on their function. Eg: +3.3V, +5V, +12V, -12V, -5V, PS_ON, PS_OK(sometimes called 'Power Good'[PG]) and so on so forth. As for 0V(DC ground or DC Common[COM]), try to distribute it "equally" between required voltage. Eg: 1 wire needed for PS_ON, the rest should be divided proportionally between +12V & +5V (also +3.3V if you want).
3) You can use small toggle switch if you want to enable on/off the PSU. Else, just short it to 0V (Tie the PS_ON to 0V). If you decide to use switch, simply connect one point to PS_ON and another point to 0V. Use continuty tester/voltmeter to test the switch connection.
4) Since typical ATX is a switchmode power supply, they need a minimum current load for proper operation(Eg: for LC filter operation). This value ranged between 2% to 5% of full current load. So, depend on how you use your PSU, most likely you'll need dummy load. Typically we use resistor as dummy load. For example, if your +5V has 10A max current, then 5% of 10A is 0.5A. To find dummy load power rating:
Power = Current x Current x Resistance
If you choose 10 Ohm resistor, minimum power rating for resistor is:
Power = 0.5 x 0.5 x 10
Power = 2.5Watt.
Of course if your +5V has higher current(eg: 20A) then, you'll need higher wattage resistor. Eg:
Max current load = 20 A
Minimum current load = 5% of 20 A = 1 A
Minimum resistor power rating = 1 X 1 X 10 = 10 Watt.
5) When finish calculating your dummy load rating. Go buy them at your local electronic store. Make sure you specify:
- Resistance (unit Ohm) (should be exact or with minimum difference value)
- Power (unit Watt) (It's ok to buy higher rating, but the higher the rating, the more it cost)
You can choose to substitute dummy load with some equivalent electrical device. Just make sure it have equivalent rating. Example: Automotive bulb, high power fan etc..
If you choose to substitute the dummy load, always ensure that the substitute can never be removed(Eg: permanent assembled). Or design it to make sure power can never be 'on' when no load(eg: ATX motherboard pin design).
6) Now you got resistor/dummy load in hand, assembled them to +5V and 0V.
PSU ---- +5V cable ----> resistor <----- 0V cable -------- PSU
7) Please insulate all unused cable with proper insulation(eg: insulation tape or heatshrink). Make sure they won't touch any cable or PSU casing.
8) Connect your PSU to main socket and power it on. It should work. Use voltmeter to ensure correct operating voltage.
9) As for the fuse, you can connect it for each voltage you want. Eg:
PSU ----- +12V ------> fuse ----> 12V output
PSU ----- +5V -------> fuse ----> 5V output
PSU ----- +3.3V -----> fuse ----> 3.3V output
As, for the 240V AC side, most PSU already had built in. You "can" open the PSU casing to confirm it.
10) Now to use, simply hookup any electrical device to output voltage, eg: for 12v device, connect it to 12V output(that is output after the fuse).
Eg:
+12V output ------> Your electronic device <-------- 0V --- PSU
+5V output ------> Your electronic device <-------- 0V ---- PSU
Sidenote:
- If you just want single unregulated power supply, eg: 12V, better buy transformer and do full bridge rectification. It's cheaper that way.
- If you want single regulated power supply, the cost for this DIY and buying new one is quite balanced. Cost reduction may or may not happen.
- If you want multiple voltage regulated power supply, eg: similar to lab PSU, then this DIY has bigger advantage and come with cheaper cost.
Good Luck.
Btw, good reading:
http://www.smps.us/computer-power-supply.htmlThis post has been edited by mokona_modoki: Dec 7 2006, 12:56 PM