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 [UPDATE] Tangki Air Overflow, even after changing pelampung set (pic)

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TSone1002
post Oct 25 2015, 11:42 AM, updated 8y ago

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Hi guys,

I'm having some kind of weird problem that I cannot figure out the source.....

My water tank is overflowing like waterfall dei...not sure if it's related, but it happened right after the maintenance by SYABAS in gombak area (batu caves).

Went to the bumbung to check, panjat here panjat there, found the tangki..opened the tangki, checked the pelampung, ok i think it's time to change the pelampung..damn hard to unscrew it..

So the process of changing the pelampung went well eventually. I thought I have solved it..but after a few hours, started overflowing again..... rclxub.gif rclxub.gif

Went back to the bumbung, suddenly tengok-tengok, the tangki full (above normal level).. Turned off main pipe, opened some taps to reduce the water level in the tangki..then checked the pelampung back again.. here are some pictures,


1) Checking the newly bought and installed pelampung set... Tangki is being filled..

Attached Image


2) Tried hand-stopping the pelampung, good, no water dripping...

Attached Image


3) Water automatically stopped, meaning no dripping. confirmed pelampung ok..

Attached Image


4) Now the water level still rising, until the pelampung also tenggelam....started overflowing again...

Attached Image


Now i really pening what could've caused the overflowing problem....I suspect it's the non-return valve.. But, well.. i don't know where it is, don't know what it looks like..and too many pipe connection...lol..

Can someone help me pleaseeee....tension gila!



------------------------- UPDATE ---------------------------------

Went back again to the roof, to take some pictures of the pipe connection just in case some one can help pinpoint the problem.

THIS IS THE FIRST TIME I WENT TO THE ROOF, SO VERY THE MESSY...NEVER KNEW SO MANY SAMPAH SARAP HERE LEFT BY THE OLD CONTRACTORS..ISH ISH ISH vmad.gif vmad.gif mad.gif mad.gif


1) Is the red circled the NON RETURN VALVE? The black pipe is the main pipe from outside into the tank.

Attached Image



2) Is this too?

Attached Image



If the non-return valve may be the cause, how much would it cost? can D.I.Y ke???? easy?? if can, I might do it myself... hujung bulan no gaji yet... rclxub.gif rclxub.gif rclxub.gif





The flow of the piping:

1) Attached Image

2) Attached Image

3) Attached Image

4) Attached Image

5)Attached Image






-----------------------------------------------------------------UPDATE 1ST NOVEMBER 2015-----------------------------------------------------------------


So I finally went to the hardware shop and bought two Check Valve (3/4") size..

Started to operation roof!! While going to the hardware, opened all taps to empty the water from the tank.. Then started opening the first suspected Check Valve.. It was soooo ketat to open had to use extra force.. I thought that was hard, but removing the previous pipe tape (the white tape) was even harder!!!!!

Here's the pic of the old check valve.. I THINK THE SPRING IS NOT WORKING ANYMORE. PUSHED EITHER SIDE, NOTHING MOVED. SO YEAH I GUESS THE SPRING IS NOT FUNCTIONING ANYMORE


Front

Attached Image



Back

Attached Image


And here's the pic of the new Check Valve.. The spring works wonderful..

Attached Image

Attached Image



Changed two suspected Check Valve to avoid double work.. I accidentally left one of the old check valved on the roof, malas nak ambil lagi.. later ambil lah..haha

Cost?? RM30 for one Check Valve (made in italy woi!!), and RM3 for the white tape..total with GST = RM67.30 (IINM)..

This is the first time my operation roof.. Hopefully with the lack of skills, I am able to solve my problem. Checked at the joints, alhamdulillah no leaking or evidence of water outside of the valve.. I hope the connection is tight and secure..

Tank is still filling though. I'll update if it still overflows....hopefully not!!!!! Touchwood!!

This post has been edited by one1002: Nov 1 2015, 02:29 PM
TSone1002
post Oct 25 2015, 12:14 PM

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QUOTE(isildur88 @ Oct 25 2015, 11:45 AM)
chane to new set. the one in the picture looks old
*
change what to new set? If the arm set, it is new set. Just bought and installed yesterday... if the bola, still useable, tried rendam in water, no holes no bubbles, so still can use.. =D

QUOTE(lucifah @ Oct 25 2015, 11:50 AM)
easiest n cheapest way?

bend the arm downward

and tie some empty mineral water bottle at the end

problem solved

zero cost
*
Ya, if you see in the picture, the arm is already bent twice.. I bent it before installing.. However, even I bend it further down, it still will overflow, double triple check the pelampung, no water leak from the main pipe to the tangki, ceiling is not wet, no water dripping from the pelampung.. anyway, i tried your suggestion, same thing haha..


QUOTE(momusu @ Oct 25 2015, 12:00 PM)
put small bucket under the outlet, then wait n see if any leaks at the water outlet.

is that the only piping into the tank?
*
Hi, thanks for the reply, unfortunately, there are no water leaks. I went around the tangki, bend downwards to check for any water residue on the floor (ceiling), nope..nothing..no leaks confirmed!

For the connection, I have updated the photos in my first post.

This post has been edited by one1002: Oct 25 2015, 12:20 PM
TSone1002
post Oct 25 2015, 12:24 PM

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QUOTE(lucifah @ Oct 25 2015, 12:18 PM)
ah, since you showed the 1-way check valve, i know your prob liao

the check valve got problem. u try to switch off the bypass

i see you have a bypass system. very clever thumbup.gif
*
Lol, i no idea what you talking about hahaha..still learning... Check valve = Non-Return Valve = Red Circled in the picture??? Same thing? How do I switch off the bypass?

Sorry Lucifah for asking these, trying to learn few things before I call plumber...hahaha..

QUOTE(+ Blind Target + @ Oct 25 2015, 12:18 PM)
did u change the bola pelampung or not, it looks used
*
Nope, used back the bola.. Bola still useable..sudah rendam dalam air, bounced back like gila high..so still can use..check for holes or leaks, none found! =D

QUOTE(lucifah @ Oct 25 2015, 12:19 PM)
the check valve is around rm 20. depending on size.

usually, this type of check valve, the spring inside corroded and not strong enough to push the plate to close the valve

thus water gets into the tank from the check valve itself
*
This is what I suspect too...so I think better to change the whole set of valve right?

TSone1002
post Oct 25 2015, 12:29 PM

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QUOTE(magnesium @ Oct 25 2015, 12:22 PM)
Could you please tell me while the water overflow, where is the water source into the tank?

That pelampung did you chage together the valve?
*
Hi, this is the reason I created this thread. biggrin.gif biggrin.gif Because I myself cannot figure out the water source into the tank (after the bola pelampung has stopped the water inlet). If you notice on my pictures in the first post, the pelampung set works wonderfully well. No dripping.. So I think, there must be some back-flow water coming back into the tank..hence it's overflowing.

Unfortunately, I have very very very limited knowledge in plumbing works..still learning..googling..etc.. =D

Bola pelampung is still usable, so I did not change it..just the arm.. In the first picture, the brass (tembaga) thing is new..made in England tau..haha
TSone1002
post Oct 25 2015, 01:27 PM

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QUOTE(lucifah @ Oct 25 2015, 12:38 PM)
i saw your pics got 2 check valve and 2 outlet pipes, so ayam confused why you have two

need to understand how your piping flow is baru can give idea
*
OK Lucifah, I have prepared the piping flow for you..haha

1) Attached Image


2) Attached Image


3) Attached Image


4) Attached Image


5) The overall layout

Attached Image
TSone1002
post Oct 25 2015, 07:22 PM

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QUOTE(magnesium @ Oct 25 2015, 02:21 PM)
I think 1st picture with red circle is the problem

It fails hence water back flow into your tank.
*
I think so too...but, in the third pic also have the non-return valve. The problem is I don't understand why outlet no. 3 going back to the main pipe into the tank..any idea?
TSone1002
post Oct 25 2015, 07:32 PM

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QUOTE(Blindspot61 @ Oct 25 2015, 03:45 PM)
I think your problem is on the 1st 2 pic with the red circle. The steel pipe is suppose to be the outlet and the black pipe is suppose to be the inlet? (If i see it correctly)

How can inlet and outlet be connected. There should be only 1 inlet to your tangki that is the one connected to the float. If you need another inlet connection to your tangki, then it should end with another float.
if your outlet also connected to the inlet, for sure it will over flow becos no safety cut off.

Is that a new connection? The red circled joint.
*
Yup, the non-return valve? yes black pipe is the inlet (from SYABAS PIPE METER outside into tank).. You asked how can inlet and outlet be connected, this one I cannot help you haha..

This is not a new connection. More than 6-7 years already since the last contractor went up to the roof, so I can confirmed that the piping was OK, no problem. Only happened on Tuesday, right after SYABAS maintenance.. I suspect the high water pressure from the main intake (Syabas) caused the non-return valve to go kaput..

But the layout of piping makes me rclxub.gif rclxub.gif .

I don't know why, especially for the outlet no. 3, is going back to the mainpipe into the tank. This one really rclxub.gif . LOL.


QUOTE(asdasd @ Oct 25 2015, 04:25 PM)
TS,

you did 2 bypass for master bedroom and ground floor correct?

cheap solution is to reduce the water pressure from main intake outside the house (near syabas meter)

expensive solution is to change the non-return valve to a higher/better grade.

I suspect the problem is caused by increased water pressure from syabas main which affects the return valve..
*
Call me idiot, but I don't know about bypass... doh.gif doh.gif care to explain a bit?? haha...

Yea I have reduced the water pressure, closed the tap by half.. See if it makes any difference. But long term, gotta change the return valve... When you say expensive, how expensive?


QUOTE(lucifah @ Oct 25 2015, 05:29 PM)
you have two outlets which have the check valve

either one may caused the problem
this is a spring check valve

i always prefer a swing type check valve

the spring check valve got a plastic disc attached to the spring. like some forumer said, the backflow pressure is too strong that it pushed the valve open
*
Hey lucifah, thx man for the tip.. thumbup.gif thumbup.gif

What's the diff between swing and spring? what's the difference in cost pulak?? biggrin.gif biggrin.gif

By the way, in your previous posts, you said
QUOTE
"i see you have a bypass system. very clever thumbup.gif"
, why you said clever? Can explain abit? hehe sorry bro..i'm intrigued to know...
TSone1002
post Oct 25 2015, 09:48 PM

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QUOTE(lucifah @ Oct 25 2015, 09:24 PM)
this setup usually means you are bypassing the water tank

the water in the tank only flows out if there is no water supply from SYABAS

so if there is water supply, you get the stronger water pressure from SYABAS pumps rather than gravity feed from your roof top water tank
*
ahhh I see...i understand now...thanx!!


QUOTE(HarDiE @ Oct 25 2015, 09:29 PM)
once i kena like this. simple issue is tank cover bend inward pushing down the pelampung when its close so the inlet wont stop. i just bend down the pelampung arm inward.
*
Ya at first I thought the same too...I closed the cover, and placed my ear directly on the side of the tank.. I hear no water dripping..so this one can rule out already..

Anyway, I have to wait until weekend only can do DIY..no time la working.. sweat.gif sweat.gif

Will try to update how it goes!
TSone1002
post Nov 1 2015, 02:38 PM

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QUOTE(Khalid21 @ Oct 25 2015, 09:58 PM)
clean inside the float valve.. maybe got debris inside
*
Nah..I just changed the pelampung valve set and the Check valve.. hahaha


QUOTE(Aparaa @ Oct 26 2015, 10:58 AM)
Pelampung not big enough. & try clean the stop valve. After a long period of time, they stainted and difficult to push in.
*
Yeah, that's what I tried when replacing the check valve.. the first check valve (master bedroom) cannot even pushed in. It's stuck.. the second check valve can push in, but just a bit. Not like the new one.. So i just changed both.

QUOTE(altan @ Oct 26 2015, 11:35 AM)
As what lucifer mentioned, the issue lies with your one-way valve. Instead of visualizing the water flowing out of the tank and into the main pipe, you should visualize it backwards, say main pipe water flowing into the tank outlet pipes (stopped by the one-way valve).

Its a piping system that says in case no pressure from mains, tank water pressure will take over. If got main pressure, it will top up your tank and bypass the tank water usage for outlet 1 and 3. Since one of the one-way valve is faulty, then system fails and it will flow main water into the tank non-stop.

One of the two valves is faulty but my best advice is to replace both to save time from testing which valve is faulty. Just go to any hardware shop and ask for one-way valve with the correct size (measure your pipe diameter). Also, my advice on replacing both the valves is to sumbat outlet 1 and 3 from inside the tank (with a thick cloth and must be tight) and off main pipe tap. Drain the water in outlet 1 and 3 (Just open any tap to outlet 1 and 3). Do valve replacement with two pipe wrench. Don't forget to apply fresh Plumbing tape (white tape).

Too bad my house tanki piping system isn't like that and whenever water shortage, all the taps connected directly to the mains will run dry.  sad.gif
*
Yes sirrrrr!!! I finally figured out the two bypass systems (2 check valves).. It is like a direct flow from Syabas to the Master bedroom and other bedroom.. hehe.. So in outlet 3, it is not running back to main pipe..it is actually from the mainpipe, bypassing the tank and going straight to the other bathroom.


QUOTE(mrcg @ Oct 26 2015, 12:03 PM)
maybe u can try tie some light rope or benang to tank outlet for outlet 1 and 3 inside the tank for simple visual inspection of water back flow due to failing valve..if any failed then better replace them both
*
I takut oh to do that later got water inside tank, all overflow inside my house hahahahaa...


QUOTE(altan @ Oct 26 2015, 12:34 PM)
Its a good way to test but considering risking more overflowing water from the tank, might as well get it done before your water bill sky rockets.  sweat.gif
*
yeah, was pain in the A** to open and close main supply at 5.30am before mandi manda..lol..same at night..

QUOTE(Zaryl @ Oct 27 2015, 09:24 AM)
My problem was a bit different from yours.

Last time, my reservoir tank got leak, causing the water to FOREVER enter the tank and for 3 months, my water bill skyrocketed like crazy. Actually a very tiny crack at the bottom near the edge. Solution: put the silicon sealant (water proof) at it and problem solved.

But then again, it happened again. This time i suspected my water pump which i put near the main had caused the water pressure to hammer the tank and perhaps the check valve couldn't stand it. Some more, my water pump was faulty and in the end, i removed the water pump permanently.

Problem solved till today.

So yeah, i  guess the water pressure being too strong is highly likely the main cuplrit.

You can go and saman SYABAS nao.  laugh.gif
*
Yeah this actually happened after SYABAS Maintenance last week (20th Oct 2015)..after that, straight away overflow...I think the water pressure busted the check valve.. Lagipun, i think it's due time juga to change..



TSone1002
post Nov 1 2015, 02:38 PM

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QUOTE(KageBunshi @ Oct 28 2015, 12:09 AM)
But if there is no water from SYABAS, the water would flow back to SYABAS main line?
of course i think SYABAS water meter is single way as well.

BTW the sketch of water flow i wrong i guess.
one way valve for master bedroom is wrongly indicated.
*
Correct sir.. sorry for the sketch..It is wrongly indicated..actually it is located at the straight pipe from tank going to the master bathroom..not between those two..haha

QUOTE(netmatrix @ Oct 28 2015, 08:02 PM)
Its obvious the float ball has punctured and there is water inside.
*
No sir, already checked the float ball...like i mentioned in a few posts before, I rendam inside water, no bubbles, and when i released it, the ball just pushed back out of the water very high woiii..haha

QUOTE(+ Blind Target + @ Oct 31 2015, 10:22 AM)
still not solved?  biggrin.gif
*
Hopefully solved lah...still waiting for the tank to fill up..will monitor again..

This post has been edited by one1002: Nov 1 2015, 02:39 PM
TSone1002
post Nov 1 2015, 02:53 PM

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UPDATED ON THE 1ST POST, PAGE 1
TSone1002
post Nov 21 2017, 05:14 PM

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QUOTE(sgpdsmss @ Nov 13 2017, 07:51 AM)
after replaced the two Check Valve (3/4") size..
overflow problem solved?

thanks ..
*
yes.. problem solved till now.. haha
TSone1002
post Dec 23 2017, 02:09 PM

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Haha.. So far after changing those 2 valves, no more overflow as of now.. I considered it as fixed..

 

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