download file error may be?

have you check MD5 before flash?

what if you flash other kernel like faux / sebastian? if same error persist, try flashing stock kernel.

worse case, got to consult kernel master - showp for helping hands.

--ADDON--
i googled the error message, it has been mentioned could be a bad download, since you've confirm the md5 matches, so this shouldnt be the issue.

another info i found is this one. try to read the post by "Scott"

mate, i think somehow the boot.img of the kernel isnt matching / unable to overwrite the boot.img of your stock rom, hence the operation is aborted.

i am at work now, cant google much and study on this issue, perhaps you can perform nandroid restore to get your phone back online first? or you try to flash stock kernel see if it works

sorry to cause you trouble with my advise earlier ya 

ordroid sense 4.0+bricked 0.8 OMFG IS SO FAST!!!! sense 3.6 smoothness is nothing compared to sense 4.0!!! tried sense 4.0 yesterday, and never go back to sense 3.6!