QUOTE(Lanchio @ Sep 29 2011, 07:10 PM)
Am not too bothered about the short ratio between 1st & 2nd as not so much into drag race. I read somewhere that Kia intentionally made 1st gear to be high. The spacing between 3rd, 4th, 5th are nicely spaced as this is what is normally needed during my spirited drives

When I first got the 6AT Forte, my old skool brain had to relearn how to use all those "extra gears"

I then taught myself to think that Kia 6AT 2nd & 3rd is like 2nd "low & high gear", whereas 4th & 5th is like 3rd "low & high gear" of the old 4AT ride. Taking the car up Cameron's (with 3 adults on board) via Tapah exit, impressed the hell out of me. Overtaking slow lorries & going up (& sometimes overtaking slower cars on) very steep inclines was a walk in the park on 2nd & 3rd.
As for fuel mixture, there is always a range (eg. 0.5 to 08%), & even if CO=0.5%, it would still not overheat the engine (provided the cooling system is in order). With the car being only 7 months old, I would suspect its still very much within factory specs. What I meant by "lean", is that it is set to the lower end of the mix range.
As for the lean "test", it's the old "hot palm" test on the exhaust (yes, very old skool & based on guesstimate). My old ride had a bypass screw on the AFM that allowed minor tweaking of fuel mixture. Haynes (manual) mentioned CO range of 0.5 to 1% but butt dyno & friends all agreed that 1% to 1.3% was the ideal for that old engine. It was from 10 years of tweaking the mixture that I got to know what feels lean (very hot exhaust) & what feels "just right" (nicely warm exhaust). The Forte exhaust felt "hot" (thus low end of the mix, according to the old skool guestimate). Too bad I cant get hold of a CO meter to verify this suspicion. Plus this Theta II has a hot film MAF which cant be tweak like the old AFM. Everything is ECU controlled. Perhaps driving an old low tech car for 10 years have taught bad habits that's difficult to unlearned
Based on the old ride's butt dyno, slightly richer mixture gave me the mid range torque that I normally need for spirited driving (as earlier mentioned, drag race doesnt interest me & I hardly redline. Thus trying to make full use of the mid range of torque was my goal).
Also, the sound of the engine during lean mixture is rather "hollow" (akin to banging on an empty tin) but a richer mix would get the nice idle throb & bass growl during mid-high revs. A nice bass growl would somehow make spirited drive much more enjoyable (if you ever heard a RR Merlin V12 engine roar in a Spitfire, you'll know what I mean. Absolutely spin tingling. As yet have not found a single car engine that can match that beautiful sound of a Merlin V12).
Also, got a feeling that these new engines have some sort of a lean burn technology in them, to not only meet the ever more stringent emission controls but also to reduce fuel consumption. I overhead a rumour that the Proton Inspira 2.0 (same engine block as the Kia Theta II) gives out slightly higher torque & bhp (vs Mitsu Lancer) as the ECU been tuned to less stringent M'sia emission controls.
Actually, there's more to why I would have preferred a longer 1st and 2nd, not merely for drag racing. Most of the time, for normal launches, the GB tends to shift from 1st to 2nd a tad too early. Example, making a U-turn. Before I can even complete the turn, 2nd gear is engaged. There's this u-turn that I take everyday on my way to work. Immediately after the turn it's an uphill climb. Starting a climb at the bottom of the rev range in 2nd, is quite sad really lol...
Speaking of ol skool rides brings to mind an old Mazda 323 1.5-litre Twin Carburetor I had last time. It was really fun to drive, akin to having an enlarged throttle body by today's standards. However, it was a b1tch to tune, because each carb served two cylinders and I had to make sure that they were tuned every now and then. I actually had a spark plug window car tuning device (it was a spark plug with a built in window with which to view the combustion chamber as the engine was running. By adjusting the individual idle screws I could lean out or enrich the mixture. The resultant color of the combustion (light blue or yellow) indicated if the car was idling lean or rich. Fun, right? I guess I'm one of the few ppl who's actually ever had a look inside a real combustion chamber while the engine was running lol. Whenever the combustion window revealed a light blue flame, upon checking of the exhaust emission by hand, there would be condensation spitting out from the tip. I also "tuned" my nose to smell a rich idle. Just a quick whiff, nothing serious (I hope!).
I probably used more fuel for tuning than I ever saved from tuning LOL...
As for the Forte, I get what you mean now about a lean mixture. However, two things come to mind. Firstly, since there is a Cat Con in the exhaust downstream, I perfectly understand if the ECU needs to keep a tight range on AFR. Too lean and the Cat Con won't be effective, too rich and it might get destroyed. Did your previous car come with a Cat Con? I am inclined to believe that the difference in exhaust temps at the exhaust tip of a car with and without a Cat could affect butt dyno assessment of AFR, since a Cat typically multiplies exhaust temps upon exit. Besides, modern ECUs tend to "swing" within a range of AFR values, lean one minute and slightly rich the next. It doesn't stay in a fixed position. So it could be possible that while you were assessing the temp at the exhaust tip it was in the "lean" cycle.
All that was said in the previous para, referred to idle AFR. The second thing that comes to mind, is AFR on the go. We can't really tell if a car was lean or rich during different stages of throttle input without hooking the car up to a wide band 02 sensor and a laptop via OBD-II. Then there is the CVVT to consider. I learned this fairly recently, after having spoken to a renown local tuner who's been doing wonders for many different makes of cars. The thing is, all cars out of the factory come with a generic tune that caters to the lowest common denominator, i.e., the worst case scenario. This is how aftermarket tuners are able to tune up individual rides to their highest potential. In the meantime, we have a generic tune that is both safe and economical. On whether a rich or lean condition would be better for performance, we can't really say. According to many of this tuner's satisfied customers, not only did they gain a more potent engine, they also returned better gas mileage too.
As for mid-range "growl", typically an engine is made to run rich during wide open throttle. Not sure about partial throttle, but it definitely isn't at stoichiometry for sure. As I mentioned earlier, with the ECU governing pretty much everything except your right foot, things aren't as clear cut as it used to be. You might find that enriching the AFR might not give you the result that you seek. To get what you want, it's best to consult the expert tuners. I might do it at a later stage once I'm done modding the IHE

Cheers.